Chrysler Pacifica. Manual — part 839
THIRD ROW OUTBOARD SEAT
BACK SHIELD
REMOVAL
(1) Open liftgate.
(2) Remove rear floor stowage bin. (Refer to 23 -
BODY/INTERIOR/REAR FLOOR STOWAGE BIN -
REMOVAL).
(3) Remove third row seat. (Refer to 23 - BODY/
SEATS/THIRD ROW SEAT - REMOVAL).
(4) Remove two bolts (on outboard side of seat)
attaching drive link assembly (Fig. 98).
(5) Remove drive link and shield assembly.
(6) Remove outboard seat back shield (Fig. 99).
INSTALLATION
(1) Install outboard seat back shield (Fig. 99).
(2) Place drive link and shield assembly into posi-
tion.
(3) Install two bolts (on outboard side of seat)
attaching drive link assembly (Fig. 98). Tighten to 10
N·m (7 ft. lbs.) torque.
(4) Install third row seat. (Refer to 23 - BODY/
SEATS/THIRD ROW SEAT - INSTALLATION).
(5) Install rear floor stowage bin. (Refer to 23 -
BODY/INTERIOR/REAR FLOOR STOWAGE TRAY -
INSTALLATION).
(6) Close liftgate.
THIRD ROW INBOARD PIVOT
SHIELD
REMOVAL
(1) Open liftgate.
(2) Remove rear floor stowage bin. (Refer to 23 -
BODY/INTERIOR/REAR FLOOR STOWAGE BIN -
REMOVAL).
(3) Remove third row seat. (Refer to 23 - BODY/
SEATS/THIRD ROW SEAT - REMOVAL).
(4) Remove inboard pivot drive shield screw (Fig. 100).
(5) Remove inboard pivot drive shield.
INSTALLATION
(1) Place inboard pivot shield into position.
(2) Install inboard pivot drive shield screw (Fig. 100).
(3) Align load floor panel and push pins fasteners
with holes in seat frame and press into position
(4) Connect fold flat cable to handle and press
handle into position on load floor panel.
(5) Install third row seat. (Refer to 23 - BODY/
SEATS/THIRD ROW SEAT - INSTALLATION).
(6) Install rear floor stowage bin. (Refer to 23 -
BODY/INTERIOR/REAR FLOOR STOWAGE TRAY -
INSTALLATION).
(7) Close liftgate
Fig. 98 DRIVE LINK AND SHIELD
1 - DRIVE LINK AND SHIELD
Fig. 99 OUTBOARD SEAT BACK SHIELD
1 - SHIELD
Fig. 100 INBOARD PIVOT DRIVE SHIELD
1 - SHIELD
CS
SEATS
23 - 151
STATIONARY GLASS
TABLE OF CONTENTS
page
page
STATIONARY GLASS
QUARTER WINDOW
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
. . . . . . . . . . . . . . . . . . . . . . . . 152
LIFTGATE GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
. . . . . . . . . . . . . . . . . . . . . . . . 153
WINDSHIELD
. . . . . . . . . . . . . . . . . . . . . . . . 155
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
. . . . . . . . . . . . . . . . . . . . . . . . 156
STATIONARY GLASS
WARNING
WINDSHIELD SAFETY PRECAUTIONS
WARNING:
DO
NOT
OPERATE
THE
VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
URETHANE ADHESIVES ARE APPLIED AS A SYS-
TEM. USE GLASS CLEANER, GLASS PREP SOL-
VENT, GLASS PRIMER, PVC (VINYL) PRIMER AND
PINCH WELD (FENCE) PRIMER PROVIDED BY THE
ADHESIVE MANUFACTURER. IF NOT, STRUCTURAL
INTEGRITY COULD BE COMPROMISED.
DAIMLERCHRYSLER
DOES
NOT
RECOMMEND
GLASS
ADHESIVE
BY
BRAND.
TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVES
THAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
BE SURE TO REFER TO THE URETHANE MANU-
FACTURER’S
DIRECTIONS
FOR
CURING
TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
SKIN
CONTACT
WITH
URETHANE
ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
QUARTER WINDOW
REMOVAL
(1) Open liftgate
(2) Remove upper quarter panel trim (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL).
(3) Remove nuts and washers from quarter win-
dow glass assembly (Fig. 1).
WARNING: WEAR EYE AND HAND PROTECTION
WHEN HANDLING SAFETY GLASS. PERSONAL
INJURY CAN RESULT.
CAUTION: Do not damage body or trim finish when
cutting out glass or applying fence primer.
(4) Unplug antenna wire (right side only), if
equipped.
(5) Remove the quarter window glass from the
vehicle by pushing on glass from inside of vehicle.
INSTALLATION
The temperature of the vehicle should be at least
21° C (70° F) before removing quarter glass. Butyl
sealer becomes more pliable at high temperatures.
The stationary glass fence should be cleaned of all
old butyl sealer.
(1) Apply a 6 mm (0.25 in.) butyl tape around
perimeter of glass assembly encapsulation track.
23 - 152
STATIONARY GLASS
CS
Ensure that the butyl tape is wrapped around the
mounting studs.
(2) Place quarter window glass into position and
insert mounting studs through holes in fence (Fig. 1).
(3) Start the nuts and washers. Tighten nuts in
sequence. Starting with the lower C-pillar nut and
working around glass and tightening to 3 N·m (30 in.
lbs.) torque.
(4) Water test quarter window glass to verify
repair.
(5) Connect antenna wire (right side only).
(6) Install the C-pillar trim panel. (Refer to 23 -
BODY/INTERIOR/C-PILLAR
TRIM
-
INSTALLA-
TION).
LIFTGATE GLASS
REMOVAL
Refer to the Safety Precautions in this section for
description of tools and adhesive systems that are
recommended for use in this procedure. (Refer to 23 -
BODY/STATIONARY GLASS - WARNING).
LIFTGATE GLASS REMOVAL – EXTERIOR METHOD
(1) Remove rear wiper arm.
(2) Remove interior trim covers.
(3) Disconnect wires for electrically heated win-
dow, if equipped (Fig. 2).
(4) Using a sharp cold knife, cut urethane adhe-
sive attaching the liftgate glass to the liftgate. A
power cutting device can be used if available (Fig. 3).
(5) Remove liftgate glass from vehicle.
LIFTGATE GLASS REMOVAL – INTERIOR METHOD
(1) Remove rear wiper arm.
(2) Remove interior trim covers.
(3) Disconnect wires for electrically heated win-
dow, if equipped (Fig. 2).
(4) Using a reciprocating or oscillating power
knife, cut urethane adhesive holding the liftgate
glass to the liftgate. Refer to instructions provided
with the equipment being used (Fig. 3).
(5) Remove liftgate glass from vehicle.
INSTALLATION
Refer to the Safety Precautions in this section for
description of tools and adhesive systems that are
recommended for use in this procedure. (Refer to 23 -
BODY/STATIONARY GLASS - WARNING).
CAUTION: Open the left front door glass before
installing liftgate glass to avoid pressurizing the
passenger compartment. If a door is slammed
before urethane bonding is cured, water leaks can
result.
Allow the urethane at least 24 hours to cure before
returning the vehicle to use.
To avoid stressing the replacement liftgate glass,
the urethane bonding material on the liftgate glass
fence should be smooth and consistent to the
shape of the replacement glass.
(1) Place replacement glass into liftgate glass
opening.
Fig. 1 QUARTER WINDOW GLASS
1 - NUT(S) AND WASHER(S)
2 - QUARTER WINDOW GLASS
3 - BODY ASSEMBLY
4 - C-PILLAR
CS
STATIONARY GLASS
23 - 153
QUARTER WINDOW (Continued)
(2) Verify the glass lays evenly against the pinch
weld fence at the sides, top and bottom of the
replacement liftgate glass. If not, the fence must be
formed to the shape of the new glass.
(3) Using a grease pencil, mark the glass and lift-
gate in several locations to aid installation.
(4)
Remove replacement glass from liftgate open-
ing.
(5) Position the liftgate glass inside up on a suit-
able work surface with two padded, wood 10 cm by
10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks,
placed parallel 75 cm (2.5 ft.) apart (Fig. 4).
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER TO CLEAN LIFTGATE GLASS BEFORE
APPLYING
GLASS
PREP AND
PRIMER.
POOR
ADHESION CAN RESULT.
(6) Clean inside of liftgate glass with ammonia
based glass cleaner and lint-free cloth.
(7) Apply Glass Prep adhesion promoter 25 mm (1
in.) wide around perimeter of liftgate glass and wipe
with clean/dry lint-free cloth until no streaks are vis-
ible (Fig. 5).
(8) Apply Glass Primer 26 mm (1 in.) wide around
perimeter of liftgate glass. Allow at least three min-
utes drying time.
(9) Apply Pinch weld Primer 19 mm (0.75 in.) wide
around the liftgate glass fence. Allow at least three
minutes drying time.
(10) If a low viscosity urethane adhesive is used,
install compression spacers on the fence around the
liftgate glass opening.
(11) Apply a 15 mm (0.6 in.) bead of urethane
along center line of liftgate glass fence.
CAUTION: Be careful so that spacers do not con-
taminate urethane bead.
(12) Apply 2 glass spacer clips to bottom edge of
glass, approximately 15 mm (0.6 in) inboard from
each corner.
(13) With the aid of a helper, position the liftgate
glass over the liftgate glass opening and align the
reference marks.
(14) Slowly lower glass to liftgate glass opening
fence. Ensure spacers on bottom edge of glass contact
Fig. 2 LIFTGATE GLASS
1 - REAR DEFOGGER CONNECTOR
2 - BODY WIRE CONNECTOR
3 - LIFTGATE GLASS ASSEMBLY
4 - LIFTGATE INNER
5 - BODY WIRE HARNESS
6 - GLASS SPACER
7 - LIFTGATE OUTER VIEW
8 - GLASS SPACER
9 - GLASS SPACERS
Fig. 3 CUT URETHANE AROUND WINDSHIELD
1 - COLD KNIFE
2 - WINDSHIELD
23 - 154
STATIONARY GLASS
CS
LIFTGATE GLASS (Continued)
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