Chrysler Pacifica. Manual — part 807
(2) Paint hinge prior to installation, if necessary.
(3) Position door hinge on vehicle (Fig. 15).
(4) Install bolts attaching hinge to pillar. Tighten
hinge bolts to 34 N·m (25 ft. lbs.) torque.
(5) Install bolts attaching front door to door hinge.
Tighten hinge bolts to 34 N·m (25 ft. lbs.) torque.
(6) For proper tighten. sequence refer to (Fig. 17).
(7) Verify door alignment and operation. Adjust as
necessary. (Refer to 23 - BODY/BODY STRUCTURE/
GAP AND FLUSH - SPECIFICATIONS) and (Refer
to 23 - BODY/DOOR - FRONT/DOOR - INSTALLA-
TION).
LATCH
REMOVAL
(1) Remove door trim panel and watershield.
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
REMOVAL) and (Refer to 23 - BODY/DOOR -
FRONT/WATERSHIELD - REMOVAL).
(2) Raise door glass.
(3) Disconnect clips holding key cylinder and latch
rods to outside door handle (Fig. 18).
(4) Disengage wire connector from power door lock
motor and push pin from latch.
(5) Disengage retainer that attaches latch cover to
inner panel.
(6) Remove impact foam attaching screws.
(7) Remove screws attaching latch to door inner
panel.
NOTE: The latch must be lowed below the window
regulator rear guide rail, for removal.
(8) Remove door latch from door, using care not to
damage cables or rods.
INSTALLATION
NOTE: The screws attaching the door latch to the
door end frame have nylon patches on the threads.
All screws must be replaced when the latch has
been removed.
(1) Place door latch in position on door inner panel
(Fig. 18).
(2) Position cables through access hole in water-
shield.
(3) Install latch cover to inner panel retainer.
(4) Install screws attaching door latch to door end
frame. Tighten screws to 10 N·m (90 in. lbs.) torque.
(5) Insert linkages to door handle and engage
clips.
(6) Connect wire connector into power door lock
motor and push pin into latch.
(7) Verify door latch and power door lock opera-
tion.
(8) Install watershield and front door trim panel.
(Refer to 23 - BODY/DOOR - FRONT/WATER-
SHIELD - INSTALLATION) and (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION).
Fig. 16 DOOR HINGE AND PINS
1 - DOOR HINGE TO BODY SIDE
2 - PUSH ON SPRING NUT(S)
3 - HINGE PINS
4 - DOOR HINGE TO DOOR
Fig. 17 DOOR HINGE TIGHTEN SEQUENCE
1 - RIGHT DOOR UPPER HINGE
2 - LEFT DOOR UPPER HINGE
3 - LEFT DOOR LOWER HINGE
4 - RIGHT DOOR LOWER HINGE
5 - FRONT DOOR
CS
DOOR - FRONT
23 - 23
HINGE (Continued)
(9) Perform latch adjustment procedure. (Refer to
23 - BODY/DOOR - FRONT/LATCH - ADJUST-
MENTS).
ADJUSTMENTS
ADJUSTMENT
(1) Locate access hole and remove the mylar tape
covering it. (Fig. 19)
(2) Insert a 5/32 inch hex-wrench through hole and
into adjustment screw. Loosen screw.
(3) Operate outside handle several times to release
any restriction because of misalignment.
(4) Tighten adjustment screw to 3 N·m (30 in.
lbs.).
(5) Test handle for proper operation.
Fig. 18 DOOR POWER LOCK LATCH ASSEMBLY
1 - DOOR POWER LOCK LATCH ASSEMBLY
2 - LATCH COVER TO INNER PANEL RETAINER
3 - LATCH ATTACHING SCREWS
4 - FRONT DOOR
5 - IMPACT FOAM
6 - DOOR WIRING HARNESS
Fig. 19 LATCH ADJUSTMENT SCREW
1 - DOOR LATCH
2 - MYLAR TAPE
3 - ADJUSTMENT SCREW
23 - 24
DOOR - FRONT
CS
LATCH (Continued)
LATCH STRIKER
REMOVAL
(1) Mark outline of door striker on B-pillar to aid
in installation.
(2) Remove screws attaching door latch striker to
B-pillar (Fig. 20).
(3) Remove door latch striker from vehicle.
(4) Retrieve any shims found between latch striker
and B-pillar.
INSTALLATION
(1) Position latch striker and any shims retrieved
on vehicle (Fig. 20).
(2) Loosely install screws attaching latch striker to
B-pillar.
(3) Align latch striker to outline on B-pillar made
previously.
(4) Tighten fasteners to 28 N·m (21 ft. lbs.) torque.
(5) Verify door fit and operation. Adjust latch
striker as necessary.
ADJUSTMENTS
ADJUSTMENT
(1) Using a grease pencil or equivalent, mark the
position of the striker to aid in adjustment.
(2) Loosen the striker bolts.
(3) Change the striker position to adjust the rear
gap and flush measurement. (Refer to 23 - BODY/
BODY STRUCTURE/GAP AND FLUSH - SPECIFI-
CATIONS)
(4) Tighten fasteners to 27 N·m (20 ft. lbs.) torque.
LOCK CYLINDER
DESCRIPTION
For Cylinder Lock Procedures (Fig. 21), (Refer to
23 - BODY/DOOR - FRONT/EXTERIOR HANDLE -
REMOVAL) and (Refer to 23 - BODY/DOOR -
FRONT/EXTERIOR HANDLE - INSTALLATION).
Fig. 20 DOOR LATCH STRIKER
1 - DOOR LATCH STRIKER SPACER
2 - DOOR LATCH STRIKER
3 - ATTACHING SCREW(S)
4 - B-PILLAR
Fig. 21 DOOR LOCK TUMBLER
1 - DOOR KEY CYLINDER
CS
DOOR - FRONT
23 - 25
TRIM PANEL
DESCRIPTION
REMOVAL
(1) Release door latch and open door.
(2) Lower door glass.
(3) Open remote handle trim plug and remove
screw from behind inside remote handle (Fig. 23).
(4) Open armrest pull cup trim plug and remove
screw from inside arm rest pull cup (Fig. 24).
(5) Disengage push-in fasteners attaching trim to
door panel around perimeter of trim panel.
(6) Tilt trim panel outward to clear locator pins on
backside of trim panel.
(7) Disconnect trim panel from retainer channel in
inner belt weatherstrip at top of door by lifting while
gently jiggling.
CAUTION: Do not allow door trim panel to hang by
the wire connector or wiring.
Fig. 23 REMOTE HANDLE TRIM PLUG
1 - REMOTE HANDLE TRIM PLUG
2 - REMOTE HANDLE ATTACHING SCREW
Fig. 22 REMOVE DOOR TRIM PANEL
1 - REMOTE HANDLE BEZEL TO DOOR SCREW
2 - DOOR TRIM PANEL
3 - REMOTE HANDLE BRACKET TO DOOR SCREW
4 - DOOR INSIDE REMOTE HANDLE BRACKET
5 - PLASTIC NUT
6 - DOOR WIRE HARNESS
7 - REMOTE LOCK FRONT ACTUATOR CABLE
8 - RELEASE HANDLE FRONT ACTUATOR CABLE
9 - FRONT DOOR
10 - DOOR PULL CUP BRACKET
11 - PULL HANDLE BRACKET TO DOOR SCREW
12 - FASTENER CLIP
23 - 26
DOOR - FRONT
CS
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