Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 1648
29. Remove the CKP sensor shield (1).
30. Disconnect the CKP sensor (2).
31. Remove the CKP sensor.
32. Remove the lower heater hose.
33. Remove the lower coolant transfer hose.
34. Remove the AC compressor and position aside.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING/A/C COMPRESSOR - REMOVAL)
35. Paint mark the flex plate to torque converter rela-
tion and remove the torque converter bolts
through the access hole.
36. Remove the torque converter bolts.
37. Support the transmission with a transmission jack.
38. Remove the transmission case to engine bolts.
39. Support the engine by placing a piece of wood
between the engine and the sway bar.
40. Remove the left engine mount shield.
41. Remove the left engine mount from the vehicle
frame.
42. Remove the right engine mount shield.
43. Remove the right engine mount from the vehicle
frame.
44. Lower the vehicle.
45. Connect the engine lift chain to the engine lift fix-
tures.
46. Remove the hood struts and position the hood
aside.
47. Remove the engine from the vehicle.
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ENGINE - 3.0L TD SERVICE INFORMATION
LX
ENGINE COVER
1. Remove the engine oil cap.
2. Remove the fasteners.
3. Pull the cover (1) forward and away from the rear
mounting brackets.
INSTALLATION
3.0L COMMON RAIL DIESEL ENGINE
1. Carefully align the engine assembly in the engine
bay area and align with the transmission, Do Not
lower the engine.
2. Align the engine to transmission, and lower the
engine mounts into position.
3. Install left engine mount to the engine. Tighten
bolts to 45 N.m (33 ft. lbs.).
4. Install the left engine mount shield.
5. Install right engine mount to the engine. Tighten
bolts to 45 N.m (33 ft. lbs.).
6. Install the right engine mount shield.
7. Remove engine lifting device.
8. Install the hood support rods.
9. Raise and support the vehicle.
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ENGINE - 3.0L TD SERVICE INFORMATION
9 - 2617
10. Align the flex plate to the torque converter as
marked in the disassembly procedure.
11. Tighten the flex plate bolts to 45 N·m (33 ft. lbs.).
12. Install accessible engine to transmission housing
bolts. Tighten bolts to 83 N·m (62 ft. lbs.).
13. Install the AC compressor. (Refer to 24 - HEAT-
ING
&
AIR
CONDITIONING/PLUMBING/A/C
COMPRESSOR - INSTALLATION)
14. Install the lower coolant transfer hose.
15. Install the lower heater hose.
16. Install the CKP sensor and tighten bolt to 9 N·m
(79 in. lbs.).
17. Connect the CKP sensor.
18. Install the starter. (Refer to 8 - ELECTRICAL/
STARTING/STARTER MOTOR - INSTALLATION)
19. Install the catalytic converter pressure line.
20. Connect the oxygen sensor connector.
21. Install the transmission oil tube and tighten the
bolt to 25 N·m (18 ft. lbs.)
22. Install the fuel lines.
23. lower the vehicle.
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ENGINE - 3.0L TD SERVICE INFORMATION
LX
24. Install the exhaust bracket (1) to the cylinder head and tighten to 14 N·m (143 in. lbs.).
25. Install the dash panel heat shield.
26. Connect the ECM harness.
27. Install the vacuum hose to the vacuum pump.
28. Install the power steering pump. (Refer to 19 - STEERING/PUMP - INSTALLATION)
29. Install the oil dipstick tube.
LX
ENGINE - 3.0L TD SERVICE INFORMATION
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