Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 2087
36. Install Holder 6958 (1) onto the rear output flange
(2).
37. Tighten the rear output flange nut to 250 N·m
(185 ft.lbs.).
38. Install the front output shaft flange onto the front
output shaft. Install a new nut.
39. Install Holder 6958 (1) onto the front output flange
(2).
40. Tighten the front output flange nut to 250 N·m
(185 ft.lbs.).
INSTALLATION
1. Support transfer case on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position the transfe case under the vehicle and
align the input shaft with the transmission output
shaft.
4. Move the transfer case and jack forward to engage
transfer case to the transmission.
5. Install the nuts and bolts to attach transfer case to
transmission. Tighten the 120mm bolts to 25 N·m
(18 ft.lbs.), the 30mm bolts to 27 N·m (20 ft.lbs.),
and the nuts to 20 N·m (15 ft.lbs.)
6. Raise the transmission and transfer case into their
normal position.
7. Fill (1, 2) the transfer case with the appropriate
fluid.
8. Install the transfer case dampner.
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TRANSFER CASE - MS140 - SERVICE INFORMATION
LX
9. Install the transmission mount assembly to the
transfer case and install the bolts (3) to hold the
transmission mount assembly (2) to the transfer
case (1), 3.5L engine. Tighten the bolts to 55 N·m
(41 ft.lbs.).
10. Install the transmission mount to the transfer case
and install the bolts (2) to hold the transmission
mount (1) to the transfer case, 5.7L engine.
Tighten the bolts to 68 N·m (50 ft.lbs.).
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TRANSFER CASE - MS140 - SERVICE INFORMATION
21 - 883
11. Install the bolts (2) to hold the transmission cross-
member (1) to the transmission mount (3). Tighten
the bolts to 65 N·m (48 ft.lbs.).
12. Install the bolts to hold the transmission cross-
member to the frame.Tighten the bolts to 68 N·m
(50 ft.lbs.).
13. Install the front and rear propeller shafts to the
transfer case. (Refer to 3 - DIFFERENTIAL &
DRIVELINE/PROPELLER
SHAFT
-
INSTALLATION)
SPECIFICATIONS
TORQUE SPECIFICATIONS - MS140
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Bolts, Transfer Case Mounting - 120mm
25
18
-
Bolts, Transfer Case Mounting - 30mm
27
20
-
Nuts, Transfer Case Mounting
20
15
-
Bolts, Front to Rear Housing - 120mm
22
16
-
Bolts, Front to Rear Housing - 45mm
34
25
-
Bolts, Front to Rear Housing - 30mm
34
25
-
Bolts, Planetary Assembly Cover
9
6.5
79.5
Bolts, Rear Cover
34
25
-
Nut, Rear Output Shaft Flange
250
185
-
Nut, Front Output Shaft Flange
250
185
-
Bolts, Transmission Mount Assembly to Transfer Case - 3.5L
55
41
-
Bolts, Transmission Mount to Transfer Case - 5.7L
68
50
-
Bolts, Transmission Mount to Crossmember
65
48
-
Bolts, Transmission Crossmember
68
50
-
Plug, Oil Fill and Drain
25
18.5
-
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TRANSFER CASE - MS140 - SERVICE INFORMATION
LX
SPECIAL TOOLS - MS140
Wrench, Spanner - 6958
Insert, Crankshaft Damper Removal - 8513
Installer, Seal - 8891
Plug - 9678
Sleeve - 9679
Plug - C-293-3
Blocks, Adapter - C-293-40
Blocks, Adapter - C-293-48
Blocks, Adapter - C-293-52
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TRANSFER CASE - MS140 - SERVICE INFORMATION
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