Chrysler 300/300 Touring/300C, Dodge Magnum. Manual — part 1657
23. Raise and support the vehicle.
24. Install #9102 crankshaft lock (2).
25. Lower the vehicle.
26. Remove the cooling fan module.
27. Remove the vibration damper using 8940 Puller.
28. Remove front timing chain cover (1).
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29. Paint mark or scribe the balance shaft (2) position
to the engine block and timing chain.
30. Paint mark or scribe the timing chain to crankshaft
gear and camshaft drive gear relation.
31. Raise and support the vehicle.
32. Remove #9102 crankshaft locking tool (2).
33. Lower the vehicle.
34. Rotate the engine and remove the right camshaft
drive gear (1) lower bolt.
35. Rotate the engine back to TDC and check the
alignment marks at the balance shaft, camshaft
gear and crankshaft gear.
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36. Remove the timing chain tensioner (3).
37. Remove the remaining right camshaft drive gear
(2) retaining bolts.
38. Separate the right camshaft drive gear (2) and
chain from camshaft.
39. Remove the right camshaft drive gear (2).
40. Remove the right camshafts retainers (1,2) and
camshafts.
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41. Remove the right upper timing chain upper guide
(3).
42. Remove the right lower timing chain guide (1).
NOTE: Do Not store the cylinder head on the seal-
ing surface. The cylinder surface area and may be
damaged.
43. Remove the right cylinder head glow plugs.
44. Remove cylinder head and gasket from engine
block.
CLEANING
Thoroughly clean the engine cylinder head and cylinder block mating surfaces. Clean the intake and exhaust man-
ifold and engine cylinder head mating surfaces. Clean the injector bores. Remove all gasket material and carbon.
Check to ensure that no fuel injector washer seals are left in the injector bores.
Check to ensure that no coolant or foreign material has fallen into the tappet bore area.
Remove the carbon deposits from the combustion chambers and top of the pistons.
INSPECTION
Use a straightedge and feeler gauge to check the flatness of the engine cylinder head and engine block mating
surfaces.
The minimum cylinder head thickness is 128.35 mm (5.0532 in.).
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