Chrysler New Yorker. Manual — part 329
Fig. 1 Sunroof Assembly
300M
BODY
23 - 57
DIAGNOSIS AND TESTING (Continued)
REMOVAL AND INSTALLATION
SUNROOF DRIVE MOTOR
REMOVAL
NOTE: The sunroof system is timed from the fac-
tory so that the motor shuts off automatically when
the sunroof window reaches a certain position.
Extreme care must be taken when removing the
motor, timing may be thrown off causing possible
damage to the sunroof system. Anytime the motor
is removed from the sunroof assembly the sunroof
glass panel must be in the FULLY CLOSED POSI-
TION or the unit will be out of timing. The drive
motor cannot be reset to the park position after
being removed.
(1) Move glass panel to the fully closed position.
(2) Remove A-pillar trim, sun visors, and map
lamps/mini console.
(3) Disconnect the control switch wire connector.
(4) Remove headliner as necessary to gain access
to sunroof drive motor. Refer to Headlining Removal
and Installation for proper procedures.
(5) Disconnect the drive motor wire harness con-
nectors (Fig. 2).
(6) Remove drive motor fasteners and remove
motor from the sunroof housing (Fig. 1).
INSTALLATION
(1) Ensure that the window is in the fully closed
position before mounting the motor. If motor fails
with the window in the open position the sunroof
glass panel timing will have to be timed. The new
motor comes in the fully closed position and with a
gage for setting cable timing. Refer to Sunroof Glass
Panel Timing.
(2) Place drive motor into position on the sunroof
housing and install fasteners.
(3) Set headliner into position.
(4) Connect express module, drive motor, and con-
trol switch wire connectors.
(5) Test sunroof operation, adjust as necessary.
(6) Finish installing the headliner.
(7) Install A-pillar trim, sun visors, and map
lamps/mini console.
(8) Connect the control switch wire connector.
Install
SUNROOF EXPRESS MODULE
REMOVAL
(1) Move the glass panel to the fully closed posi-
tion.
(2) Remove A-pillar trim, sun visors, and map
lamp/mini console.
(3) Lower headliner as necessary to gain access to
the sunroof express module.
(4) Disconnect the express module wire harness
connectors.(Fig. 2)
(5) Remove express module screw.
(6) Remove express module from the keyway by
sliding module towards the center of the vehicle.
INSTALLATION
(1) Insert sunroof express module in the keyway
located in the sunroof module and slide the module
outward to lock it into position.
(2) Install the sunroof express module screw.
(3) Connect the wire connectors to the sunroof
express module.
(4) Install the headliner into position.
(5) Install the A-pillar trim, sun visors, and map
lamp/mini console.
(6) Test sunroof operation, adjust if necessary.
SUNROOF GLASS PANEL
REMOVAL
(1) Slide sunshade rearward to the open position.
(2) Move the glass panel to the fully closed posi-
tion.
(3) Remove the four attaching screws (Fig. 3).
(4) Lift off glass panel and remove from vehicle.
INSTALLATION
(1) Position glass panel in to opening.
(2) Start the four attaching screws.
(3) Tighten screws.
(4) Verify sunroof operation and alignment. Check
fit and adjust as necessary, refer to Sunroof Glass
Panel Adjustment for proper procedures.
Fig. 2 Sunroof Drive Motor and Express Module
23 - 58
BODY
300M
SUNROOF HOUSING DRAIN HOSE
FRONT HOSES
REMOVAL
(1) Move glass panel to the fully closed position.
(2) Disconnect the control switch and wire connec-
tor.
(3) Remove
headliner.
Refer
to
Headlining
Removal and Installation for proper procedures.
(4) Remove side kick cowl panel.
(5) Disconnect drain hose clips from body holes
(Fig. 4) and/or (Fig. 5).
(6) Drain any liquid from hose connection, if nec-
essary.
(7) Insert small end of new drain hose into larger
top end of old hose and tape together.
(8) Work the old hose back and forth to loosen the
sealer.
(9) Pull the old hose down and through instrument
panel dragging new hose with it, until end of new
hose is near grommet on side cowl.
(10) Remove drain grommet from sheet metal.
(11) Remove old hose from new hose.
INSTALLATION
(1) Insert end of new hose into drain grommet and
replace grommet into sheet metal.
(2) Attach hose upper clips into holes in sheet
metal.
(3) Engage upper flair end of hose into sunroof
module drain nipple and secure with ratchet clamp.
REAR HOUSING HOSE
REMOVAL
(1) Move glass panel to the fully closed position.
(2) Disconnect the control switch and wire connector.
(3) Remove
headliner.
Refer
to
Headlining
Removal and Installation for proper procedures.
(4) Remove rear shelf panel.
(5) Disconnect the end of the drain tube from the
rubber grommet at the end of the drain tube closest
to the rear window of the vehicle (Fig. 6).
(6) Drain any liquid from hose connection, if nec-
essary.
(7) Disconnect the top end of the drain hose from
the sunroof housing drain nipple.
(8) Remove drain hose clips from the body holes.
Fig. 3 Sunroof Glass Panel Removal
Fig. 4 Front Left Housing Drain Hose
Fig. 5 Front Right Housing Drain Hose
300M
BODY
23 - 59
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Using the proper drain hose (there is a right
and left side rear hose) attach drain hose clips to
body holes, with the flair at the top towards the sun-
roof nipple.
(2) Connect top flair end of the drain hose to the
sunroof housing drain nipple with the ratchet clamp.
(3) Connect the lower end of the drain tube to the
rubber grommet near the rear window of the vehicle.
(4) Connect the drain hose to the sunroof housing
and test drainage.
(5) Install shelf panel, ensure not to pinch the rub-
ber grommets.
(6) Install headliner.
(7) Connect the control switch wire connector.
Install control switch.
(8) Test for proper operation of the sunroof.
SUNROOF HOUSING ASSEMBLY
REMOVAL
(1) Move glass panel to the fully closed position.
(2) Disconnect battery negative cable.
(3) Recline both front seats.
(4) Remove overhead console.
(5) Remove headliner
(6) Disconnect the drain tubes from sunroof hous-
ing (Fig. 7).
(7) Loosen fasteners attaching sunroof housing
assembly.
(8) With the aid of a helper, remove fasteners
attaching sunroof housing assembly to roof panel.
INSTALLATION
NOTE: There are locating pins on the roof panel
near the front corners of the sunroof opening that
will help position the sunroof module correctly.
(1) With the Glass panel in the fully closed position.
(2) Raise rear end of sunroof housing assembly
and guide into position and start fasteners.
(3) Tighten the fasteners attaching the sunroof
module to roof panel. Tighten the fasteners to 11 N·m
(97 in. lbs.) torque.
(4) Connect the drain tubes to the sunroof housing.
(5) Set headliner into position.
(6) Connect express module, drive motor, and con-
trol switch wire connectors.
(7) Test sunroof operation, adjust as necessary.
(8) Finish installing the headliner.
(9) Connect battery negative cable.
SUNROOF SUNSHADE
REMOVAL
(1) Open sunroof approximately 90% of the way.
(2) Push sunshade down until tabs clear glass.
(3) Move sunshade forward of glass panel.
(4) Using a flat blade tool, remove front guide
blocks from track. By pushing block toward the cen-
ter of the vehicle (Fig. 8).
(5) Slide the sunshade forward while lifting the
front through the opening until the rear guide blocks
are accessible.
Fig. 6 Rear Drain Hose
23 - 60
BODY
300M
REMOVAL AND INSTALLATION (Continued)
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