Chrysler Town, Dodge Caravan. Manual — part 403
NO. 4 THRUST PLATE CHART
PART NUMBER
THICKNESS
4431665AB
1.60mm (0.063 in.)
3836237AB
1.73mm (0.068 in.)
4431666AB
1.80mm (0.071 in.)
3836238AB
1.96mm (0.077 in.)
4431667AB
2.03mm (0.080 in.)
3836239AB
2.16mm (0.085 in.)
4431668AB
2.24mm (0.088 in.)
3836240AB
2.39mm (0.094 in.)
4431669AB
2.46mm (0.097 in.)
3836241AB
2.62mm (0.103 in.)
4446670AB
2.67mm (0.105 in.)
4446671AB
2.90mm (0.114 in.)
(53) Install input clutch assembly (Fig. 145).
(54) Install #1 caged needle bearing (Fig. 146).
CAUTION:
The
cooler
bypass
valve
must
be
replaced if transaxle failure has occurred. Do not
attempt to reuse or clean old valve.
(55) Install cooler bypass valve with o-ring end
towards rear of case (Fig. 147).
(56) Install oil pump gasket (Fig. 148).
Fig. 145 Install Input Clutch Assembly
1 - INPUT CLUTCH ASSEMBLY
2 - #4 THRUST WASHER
Fig. 146 Install Caged Needle Bearing
1 - #1 CAGED NEEDLE BEARING
2 - NOTE: TANGED SIDE OUT
Fig. 147 Install Cooler Bypass Valve
1 - COOLER BYPASS VALVE
Fig. 148 Install Oil Pump Gasket
1 - PUMP GASKET
21 - 162
41TE AUTOMATIC TRANSAXLE
RS
41TE AUTOMATIC TRANSAXLE (Continued)
(57) Install oil pump assembly (Fig. 149).
(58) Install oil pump-to-case bolts and torque to 27
N·m (20 ft. lbs.) (Fig. 150).
(59) Install low/reverse accumulator (Fig. 151).
(60) Install low/reverse accumulator plug (Fig.
152).
Fig. 149 Install Oil Pump
1 - OIL PUMP
2 - GASKET
Fig. 150 Install Pump-to-Case Bolts
1 - PUMP ATTACHING BOLTS
2 - PUMP HOUSING
Fig. 151 Install Low/Reverse Accumulator
1 - ACCUMULATOR PISTON
2 - SEAL RINGS
3 - RETURN SPRINGS
4 - (NOTE NOTCH)
Fig. 152 Install Low/Reverse Accumulator Plug
(Cover)
1 - ADJUSTABLE PLIERS
2 - PLUG
RS
41TE AUTOMATIC TRANSAXLE
21 - 163
41TE AUTOMATIC TRANSAXLE (Continued)
(61) Install low/reverse accumulator snap ring
(Fig. 153).
NOTE: Depending on engine application, some
accumulators will have two springs, and others will
have one spring. The springs are color-coded for
application and year.
(62) Install underdrive and overdrive accumulators
(Fig. 154) (Fig. 155) (Fig. 156).
Fig. 153 Install Low/Reverse Accumulator Snap
Ring
1 - SNAP RING
2 - PLUG
Fig. 154 Accumulator (Underdrive)
1 - ACCUMULATOR PISTON (UNDERDRIVE)
2 - RETURN SPRINGS
3 - SEAL RING
4 - SEAL RING
Fig. 155 Accumulator (Overdrive)
1 - ACCUMULATOR PISTON (OVERDRIVE)
2 - RETURN SPRING
3 - SEAL RING
4 - SEAL RING
Fig. 156 Install Underdrive and Overdrive
Accumulators
1 - RETURN SPRING
2 - UNDERDRIVE CLUTCH ACCUMULATOR
3 - SEAL RING (2)
4 - OVERDRIVE CLUTCH ACCUMULATOR
21 - 164
41TE AUTOMATIC TRANSAXLE
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41TE AUTOMATIC TRANSAXLE (Continued)
(63) Install valve body to transaxle (Fig. 157).
Rotate manual valve shaft fully clockwise to ease
installation. Make sure park rod rollers are posi-
tioned within park guide bracket.
(64) Install and torque valve body-to-case bolts to
12 N·m (105 in. lbs.) (Fig. 158).
(65) Install oil filter and new o-ring (Fig. 159).
(66) Apply an 1/8” bead of Mopar
t ATF RTV (MS-
GF41) to oil pan and immediately install to case (Fig.
160).
Fig. 157 Install Valve Body
1 - VALVE BODY
Fig. 158 Install Valve Body-to-Case Bolts
1 - VALVE BODY ATTACHING BOLTS (18)
2 - VALVE BODY
Fig. 159 Install Oil Filter
1 - OIL FILTER
2 - O-RING
Fig. 160 Install Oil Pan
1 - OIL PAN
2 - 1/8 INCH BEAD OF MOPAR
T
ATF RTV (MS-GF41)
3 - OIL FILTER
RS
41TE AUTOMATIC TRANSAXLE
21 - 165
41TE AUTOMATIC TRANSAXLE (Continued)
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