Chrysler Town, Dodge Caravan. Manual — part 404
(67) Install oil pan-to-case bolts and torque to 19
N·m (165 in. lbs.).
(68) Install solenoid/pressure switch assembly and
gasket to case (Fig. 161).
(69) Install and tighten solenoid/pressure switch
assembly-to-transaxle case bolts to 12 N·m (110 in.
lbs.) (Fig. 162).
(70) Install and torque input and output speed
sensors to case to 27 N·m (20 ft. lbs.).
INSTALLATION
NOTE: If transaxle assembly has been replaced or
overhauled (clutch and/or seal replacement), it is
necessary to perfrom the TCM Quick Learn proce-
dure. (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL
MODULES/TRANSMISSION
CONTROL
MODULE - STANDARD PROCEDURE)
(1) Using a transmission jack and a helper, posi-
tion transaxle assembly to engine. Install and torque
bellhousing bolts to 95 N·m (70 ft. lbs.).
(2) Install upper mount assembly to transaxle and
torque bolts to 54 N·m (40 ft. lbs.) (Fig. 163).
(3) Raise engine/transaxle assembly into position.
Install and torque upper mount-to-bracket thru-bolt
to 75 N·m (55 ft. lbs.) (Fig. 163).
(4) Remove transmission jack and screw jack.
(5) Secure left wheelhouse splash shield.
(6) Install torque converter-to-drive plate bolts and
torque to 88 N·m (65 ft. lbs.)
(7) Install inspection cover.
(8) Install lateral bending brace.
(9) Install starter motor.
(10) Install front mount/bracket assembly.
Fig. 161 Solenoid/Pressure Switch Assembly and
Gasket
1 - SOLENOID/PRESSURE SWITCH ASSEMBLY
2 - GASKET
Fig. 162 Attaching Bolts
1 - BOLTS
2 - SOLENOID AND PRESSURE SWITCH ASSEMBLY
Fig. 163 Left Mount to Bracket and Transaxle
1 - BOLT - BRACKET TO FRAME RAIL 68 N·m (50 ft. lbs.)
2 - BOLT - MOUNT TO RAIL THRU 75 N·m (55 ft. lbs.)
3 - BOLT - LEFT MOUNT TO TRANSAXLE 54 N·m (40 ft. lbs.)
4 - TRANSAXLE
5 - MOUNT - LEFT
6 - BRACKET - LEFT MOUNT
21 - 166
41TE AUTOMATIC TRANSAXLE
RS
41TE AUTOMATIC TRANSAXLE (Continued)
(11) Align and install rear mount bracket-to-case
bolts by hand (Fig. 164). Torque horizontal bolt to
102 N·m (75 ft. lbs.).
(12) AWD models: Install power transfer unit.
(Refer
to
21
-
TRANSMISSION/TRANSAXLE/
POWER TRANSFER UNIT - INSTALLATION)
(13) Install left and right halfshaft assemblies.
(Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF
SHAFT - INSTALLATION)
(14) Install front wheel/tire assemblies.
(15) Lower vehicle.
(16) Torque remaining rear mount bracket-to-tran-
saxle vertical bolts (Fig. 164) to 102 N·m (75 ft. lbs.).
(17) Install transaxle upper bellhousing-to-block
bolts and torque to 95 N·m (70 ft. lbs.).
(18) Install and connect crank position sensor (if
equipped).
(19) Connect
gearshift
cable
to
upper
mount
bracket and transaxle manual valve lever (Fig. 165).
Fig. 164 Rear Mount Bracket - Typical
1 - BOLT - VERTICAL 102 N·m (75 ft. lbs.)
2 - BRACKET - REAR MOUNT
3 - BOLT - HORIZONTAL 102 N·m (75 ft. lbs.)
Fig. 165 Gearshift Cable at Transaxle - Typical
1 - MANUAL VALVE LEVER
2 - GEAR SHIFT CABLE
3 - UPPER MOUNT BRACKET
RS
41TE AUTOMATIC TRANSAXLE
21 - 167
41TE AUTOMATIC TRANSAXLE (Continued)
(20) Connect solenoid/pressure switch assembly
(Fig. 166).
(21) Connect transmission range sensor connector
(Fig. 166).
(22) Connect input and output speed sensor con-
nectors (Fig. 166).
(23) Remove plugs and install transaxle oil cooler
line service splice kit. Refer to instructions included
with kit.
(24) Remove plug and Install fluid level indicator/
tube assembly.
(25) Install coolant recovery bottle (Fig. 167).
(26) Install battery shield.
(27) Connect battery cables.
(28) Fill transaxle with suitable amount of ATF+4
(Automatic Transmission Fluid—Type 9602). (Refer
to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC
- 41TE/FLUID - STANDARD PROCEDURE)
Fig. 166 Component Connector Location - Typical
1 - SOLENOID/PRESSURE SWITCH ASSY. CONNECTOR
2 - INPUT SPEED SENSOR CONNECTOR
3 - OUTPUT SPEED SENSOR CONNECTOR
4 - TRANSMISSION RANGE SENSOR CONNECTOR
Fig. 167 Coolant Recovery Bottle
1 - UPPER BOLT ATTACHING TO BATTERY TRAY
2 - COOLANT RECOVERY CONTAINER
3 - UPPER BOLT
4 - HOSE
5 - LOWER BOLT (QTY. 2)
6 - LEFT SIDE FRAME RAIL
21 - 168
41TE AUTOMATIC TRANSAXLE
RS
41TE AUTOMATIC TRANSAXLE (Continued)
SCHEMATICS AND DIAGRAMS
41TE TRANSAXLE HYDRAULIC SCHEMATICS
Park/Neutral
(Speed
Under
8
MPH)
RS
41TE AUTOMATIC TRANSAXLE
21 - 169
41TE AUTOMATIC TRANSAXLE (Continued)
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