Chrysler Town, Dodge Caravan. Manual — part 645
TEST
ACTION
APPLICABILITY
3
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Disconnect the PCM harness connectors.
CAUTION: DO NOT PROBE THE PCM HARNESS CONNECTORS. PROBING
THE PCM HARNESS CONNECTORS WILL DAMAGE THE PCM TERMI-
NALS RESULTING IN POOR TERMINAL TO PIN CONNECTION. INSTALL
MILLER SPECIAL TOOL #8815 TO PERFORM DIAGNOSIS.
Measure the resistance of the (K60) IAC Signal circuit from the IAC Motor harness
connector to the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
All
Yes
→ Go To 4
No
→ Repair the open in the (K60) IAC Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
4
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Disconnect the PCM harness connectors.
Measure the resistance between ground and the (K60) IAC Signal in the IAC Motor
harness connector.
Is the resistance below 100 ohms?
All
Yes
→ Repair the short to ground in the (K60) IAC Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
No
→ Go To 5
5
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Disconnect the PCM harness connectors.
Measure the resistance between ground and the (K39) IAC Motor Control circuit in
the IAC Motor harness connector.
Is the resistance below 100 ohms?
All
Yes
→ Repair the short to ground in the (K39) IAC Motor Control circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
No
→ Go To 6
6
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Disconnect the PCM harness connectors.
CAUTION: DO NOT PROBE THE PCM HARNESS CONNECTORS. PROBING
THE PCM HARNESS CONNECTORS WILL DAMAGE THE PCM TERMI-
NALS RESULTING IN POOR TERMINAL TO PIN CONNECTION. INSTALL
MILLER SPECIAL TOOL #8815 TO PERFORM DIAGNOSIS.
Measure the resistance of the (K39) IAC Return circuit from the IAC Motor harness
connector to the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
All
Yes
→ Go To 7
No
→ Repair the open in the (K39) IAC Motor Control circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
388
DRIVEABILITY - NGC
P0508-IAC VALVE SENSE CIRCUIT LOW —
Continued
TEST
ACTION
APPLICABILITY
7
NOTE: Before continuing, check the PCM harness connector terminals for
corrosion, damage, or terminal push out. Repair as necessary.
If there are no possible causes remaining, view repair.
All
Repair
Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
389
DRIVEABILITY - NGC
P0508-IAC VALVE SENSE CIRCUIT LOW —
Continued
Symptom:
P0509-IAC VALVE SENSE CIRCUIT HIGH
When Monitored and Set Condition:
P0509-IAC VALVE SENSE CIRCUIT HIGH
When Monitored:
Engine running. Battery voltage greater than 10 volts.
Set Condition:
The IAC sense circuit is greater than 980 mA. One Trip Fault.
POSSIBLE CAUSES
IAC MOTOR OPERATION
IAC MOTOR
(K60) IAC SIGNAL CIRCUIT SHORTED TO VOLTAGE
(K39) IAC MOTOR CONTROL CIRCUIT SHORTED TO VOLTAGE
(K60) IAC SIGNAL CIRCUIT SHORTED TO (K39) IAC MOTOR CONTROL CIRCUIT
PCM
TEST
ACTION
APPLICABILITY
1
NOTE: If the engine will not idle, maintain an engine speed between 800 and
1500 RPM.
Start the engine.
Allow the engine to idle.
With the DRBIII
t, read the IAC Current.
Is the IAC Current above 999 mA?
All
Yes
→ Go To 2
No
→ Refer to the INTERMITTENT CONDITION symptom in the
Driveability category.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
2
Turn the ignition off.
Disconnect the IAC Motor harness connector.
With the DRBIII
t, monitor the IAC Current.
Turn the ignition on.
Does the DRBIII
t display IAC Current at 0mA?
All
Yes
→ Replace the IAC Motor.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
No
→ Go To 3
390
DRIVEABILITY - NGC
TEST
ACTION
APPLICABILITY
3
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Turn the ignition on.
With the DRBIII
t, actuate the ASD Relay.
Measure the voltage of the (K60) IAC Signal circuit in the IAC Motor harness
connector.
Is the voltage above 0.5 of a volt?
All
Yes
→ Repair the short to voltage in the (K60) IAC Signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
No
→ Go To 4
4
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Turn the ignition on.
With the DRBIII
t, actuate the ASD Relay.
Measure the voltage of the (K39) IAC Motor Driver circuit in the IAC Motor harness
connector.
Is the voltage above 0.5 of a volt?
All
Yes
→ Repair the short to voltage in the (K39) IAC Motor Control circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
No
→ Go To 5
5
Turn the ignition off.
Disconnect the IAC Motor harness connector.
Measure the resistance across the IAC Motor harness connector.
Is the resistance below 5.0 ohms?
All
Yes
→ Repair the (K60) IAC Motor Signal circuit short to the (K39) IAC
Motor Control circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
No
→ Go To 6
6
NOTE: Before continuing, check the PCM harness connector terminals for
corrosion, damage, or terminal push out. Repair as necessary.
If there are no possible causes remaining, view repair.
All
Repair
Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 5 - NGC.
391
DRIVEABILITY - NGC
P0509-IAC VALVE SENSE CIRCUIT HIGH —
Continued
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