Chrysler Town, Dodge Caravan. Manual — part 396

(28) Remove 2/4 clutch retainer (Fig. 44).

(29) Remove 2/4 clutch return spring (Fig. 45).

(30) Remove 2/4 clutch pack (Fig. 46). Tag 2/4

clutch pack for reassembly identification.

(31) Remove tapered snap ring (Fig. 47).

Fig. 44 2/4 Clutch Retainer

1 - 2/4 CLUTCH RETAINER
2 - 2/4 CLUTCH RETURN SPRING

Fig. 45 Remove 2/4 Clutch Return Spring

1 - 2/4 CLUTCH RETURN SPRING

Fig. 46 Remove 2/4 Clutch Pack

1 - CLUTCH PLATE (4)
2 - CLUTCH DISC (4)

Fig. 47 Remove Tapered Snap Ring

1 - LOW/REVERSE CLUTCH REACTION PLATE
2 - SCREWDRIVER
3 - LOW/REVERSE TAPERED SNAP RING (TAPERED SIDE UP)
4 - OIL PAN FACE
5 - LONG TAB

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41TE AUTOMATIC TRANSAXLE (Continued)

(32) Remove low/reverse reaction plate (Fig. 48).

(33) Remove one low/reverse clutch disc (Fig. 49).

(34) Remove low/reverse reaction plate snap ring

(Fig. 50).

(35) Remove low/reverse clutch pack (Fig. 51).

Fig. 48 Remove Low/Reverse Reaction Plate

1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP)

Fig. 49 Remove One Disc

1 - ONE DISC FROM LOW/REVERSE CLUTCH

Fig. 50 Remove Low/Reverse Reaction Plate Snap

Ring

1 - SCREWDRIVER
2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING
3 - DO NOT SCRATCH CLUTCH PLATE

Fig. 51 Remove Low/Reverse Clutch Pack

1 - CLUTCH PLATES (5)
2 - CLUTCH DISCS (5)

RS

41TE AUTOMATIC TRANSAXLE

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41TE AUTOMATIC TRANSAXLE (Continued)

(36) Remove transfer gear cover-to-case bolts (Fig.

52).

(37) Remove transfer gear cover (Fig. 53).

(38) Using Tool 6259, remove transfer shaft gear-

to-shaft nut and coned washer (Fig. 54) (Fig. 55).

Fig. 52 Remove Rear Cover Bolts

1 - REAR COVER BOLTS
2 - REAR COVER
3 - USE SEALANT ON BOLTS

Fig. 53 Remove Rear Cover

1 - REAR COVER
2 - 1/8 INCH BEAD OF MOPAR

T

ATF RTV (MS-GF41) AS SHOWN

Fig. 54 Remove Transfer Shaft Gear Nut

1 - TRANSFER SHAFT GEAR
2 - OUTPUT GEAR
3 - SPECIAL TOOL 6259

Fig. 55 Transfer Shaft Gear Nut and Coned Washer

1 - TRANSFER SHAFT
2 - LOCK WASHER
3 - NUT

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41TE AUTOMATIC TRANSAXLE (Continued)

(39) Using tool L-4407A, remove transfer shaft

gear (Fig. 56).

(40) Remove transfer gear shim (select) (Fig. 57).

(41) Remove bearing cup retainer (Fig. 58).

(42) Remove transfer gear bearing cone using

setup shown in (Fig. 59).

Fig. 56 Remove Transfer Shaft Gear

1 - SPECIAL TOOL L4407-6
2 - TRANSFER SHAFT GEAR
3 - SPECIAL TOOL L4407A

Fig. 57 Remove Transfer Shaft Gear and (Select)

Shim

1 - TRANSFER SHAFT GEAR
2 - BEARING CUP RETAINER
3 - SHIM (SELECT)

Fig. 58 Remove Bearing Cup Retainer

1 - ALIGN INDEXING TAB TO SLOT
2 - BEARING CUP RETAINER

Fig. 59 Remove Transfer Gear Bearing Cone

1 - WRENCHES
2 - TOOL 5048 WITH JAWS TOOL 5048–4 AND BUTTON TOOL
L-4539–2
3 - TRANSFER SHAFT GEAR

RS

41TE AUTOMATIC TRANSAXLE

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41TE AUTOMATIC TRANSAXLE (Continued)