Chrysler Crossfire. Manual — part 806
DETENT PLUG
REMOVAL
1. Remove the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - REMOVAL).
2. Use Special Tool C–3752 Slide Hammer and 8870
Adaptor to remove the detent plug (1).
INSTALLATION
1. Smooth any burrs or nicks in the detent plug bore.
2. Use a plastic mallet to drive in and fully seat the
detent plug (1).
3. Install the transmission in the vehicle. (Refer to 21
-
TRANSMISSION/TRANSAXLE/MANUAL
-
INSTALLATION).
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MANUAL - SERVICE INFORMATION
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INPUT SHAFT SEAL
REMOVAL
1. Remove the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - REMOVAL).
2. Remove the clutch release bearing/slave cylinder. (Refer to 6 - CLUTCH/SLAVE CYLINDER - REMOVAL).
3. Use a screwdriver (1) to pry out the input shaft seal
(2).
INSTALLATION
1. Use Special Tool 9123 Drift (1) and a mallet to
drive in the new seal (2).
2. Install the clutch release bearing/slave cylinder.
(Refer
to
6
-
CLUTCH/SLAVE
CYLINDER
-
INSTALLATION).
3. Install the transmission in the vehicle. (Refer to 21
-
TRANSMISSION/TRANSAXLE/MANUAL
-
INSTALLATION).
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TRANSMISSION FRONT SECTION
DISASSEMBLY
1. Remove the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - REMOVAL).
2. Separate the front and rear transmission sections. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL/
GEARTRAIN HOUSING - DISASSEMBLY).
3. Remove the locking plate bolts (4) and the locking plates (5).
4. Drive out the input shaft bearing (2) and the countershaft bearing (3).
5. Remove the shift shaft bearing (1).
6. Remove the guide sleeves (6).
ASSEMBLY
1. Drive in the sleeves (6) using a mallet.
2. Install the shift shaft bearing (1).
Note: The input and counter shaft bearings must be fully seated before installing the locking plates.
3. Install the input shaft bearing (2) and the countershaft bearing (3).
4. Install the locking plates (5) and bolts (4). Tighten the bolts to 9 N·m (7 ft. lbs.).
5. Assemble the front and rear transmission sections. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL/
GEARTRAIN HOUSING - ASSEMBLY).
6. Install the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION).
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REAR SECTION HOUSING
DISASSEMBLY
1. Remove the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - REMOVAL).
2. Disassemble the geartrain housing. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL/GEARTRAIN HOUS-
ING - DISASSEMBLY).
3. Remove the retainer bolt (1).
4. Remove the bearing shell (2), reverse idler shaft (3) with the bearings (4), reverse gear (5) and the washer (6).
5. Drive out the countershaft bearing (8) using a drift punch.
6. Remove the retaining bolts (9), locking plates (10), and the mainshaft bearing (7).
7. Remove the shift shaft bearing (11).
8. Drive out the output flange seal (12).
ASSEMBLY
1. Install a new output flange seal (12) using Special Tool 9123 Drift.
2. Use a suitable deep socket to drive in the shift shaft bearing (11).
3. Install the mainshaft bearing (7), locking plates (10), and retaining bolts (9). Tighten the bolts to 9 N·m (7 ft. lbs.).
4. Drive in the countershaft bearing (8).
5. Install the reverse gear idler shaft (3).
6. Install the bearing shell (2).
7. Install the bearings (4), reverse gear (5), and the washer (6).
8. Align the retainer bolt (1) in the shell and the idler shaft and install. Tighten the bolt to 20 N·m (15 ft. lbs.).
9. Assemble the geartrain housing. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL/GEARTRAIN HOUSING
- ASSEMBLY).
10. Install the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION).
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