Chrysler Crossfire. Manual — part 132
INSPECTION
Note: It is normal for the water pump to weep a small amount of coolant from the weep hole (black stain on
water pump body). Do not replace the water pump if this condition exists. Replace the water pump if a
heavy deposit or a steady flow of engine coolant is evident from the weep hole. This indicates a shaft seal
failure and pump must be replaced. Be sure to perform a thorough analysis before replacing water pump.
Inspect and replace the water pump if it has any of the following defects:
1. Damage or cracks on the pump body (1).
2. Coolant leaks; if the seal is leaking, this will be evident by traces of thick deposits of dried coolant draining from
the pump weep hole. A thin black stain below pump weep hole/passage is considered normal operation (2).
3. Impeller rubs against the engine front cover (3).
4. Excessively loose or rough turning bearing (3).
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INSTALLATION
INSTALLATION
1. Clean all gasket surfaces.
2. Position the water pump with a new gasket on the
timing chain cover.
3. Install the water pump bolts in the correct positions.
Tighten the bolts to 35 N·m (26 ft. lbs.).
4. Install the generator. (Refer to 8 - ELECTRICAL/
CHARGING/GENERATOR - INSTALLATION).
5. Install the belt tensioner. (Refer to 7 - COOLING/
ACCESSORY
DRIVE/BELT
TENSIONERS
-
INSTALLATION).
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6. Install the water pump pulley (2) and bolts. Tighten
the water pump pulley bolts to 10 N·m (89 in. lbs.).
7. Install the idler pulley (1) and bolt. Tighten the idler
pulley bolt to 10 N·m (89 in. lbs.).
8. Connect the lower radiator hose (2) and coolant
by-pass hose (1).
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9. Rotate the belt tensioner counterclockwise and
install the accessory drive belt.
10. Release the belt tensioner and remove the
wrench.
11. Install the radiator fan. (Refer to 7 - COOLING/
ENGINE/RADIATOR FAN - INSTALLATION).
12. Install the engine cover (1). Align the engine cover
retaining clips to the rubber mounts, and push
down firmly to connect engine cover to rubber
mounts.
Note: To ease the installation of the engine cover,
apply a small amount of lubricant to the engine
cover rubber mounts.
13. Install the air cleaner inlet tubes (2).
14. Connect the negative battery cable.
15. Fill the cooling system. (Refer to 7 - COOLING/
ENGINE/COOLANT
-
STANDARD
PROCE-
DURE).
16. Start the engine and check for coolant leaks.
17. Recheck the coolant level.
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ENGINE
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