Chrysler Stratus Convertible. Manual — part 87

(25) Remove input shaft to input clutch hub snap

ring (Fig. 252).

(26) Using a suitably sized socket and an arbor

press, remove input shaft from input shaft hub (Fig.
253).

ASSEMBLY

Use petrolatum on all seals to ease assembly of

components.

(1) Using an arbor press, install input shaft to

input shaft hub (Fig. 254).

Fig. 251 Snap Ring and Return Spring

1 – OD/REVERSE PISTON
2 – RETURN SPRING
3 – SNAP RING
4 – O-RING

Fig. 252 Remove Input Shaft Snap Ring

1 – INPUT SHAFT
2 – SHARP-POINTED TOOL
3 – SNAP RING
4 – O-RINGS
5 – SEALS

Fig. 253 Remove Input Shaft

1 – ARBOR PRESS RAM
2 – SOCKET
3 – SEAL
4 – O-RINGS
5 – INPUT SHAFT
6 – SEAL
7 – INPUT SHAFT HUB ASSEMBLY

Fig. 254 Install Input Shaft

1 – INPUT SHAFT
2 – ARBOR PRESS RAM
3 – INPUT SHAFT HUB ASSEMBLY

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DISASSEMBLY AND ASSEMBLY (Continued)

(2) Install input shaft snap ring (Fig. 255).

(3) Using an arbor press and Tool 6057, Install

OD/Reverse piston return spring and snap ring (Fig.
256) (Fig. 257).

(4) Install the OD/Reverse piston assembly to the

input clutch retainer as shown in (Fig. 258).

Fig. 255 Install Input Shaft Snap Ring

1 – INPUT SHAFT
2 – SCREWDRIVER (DO NOT SCRATCH BEARING SURFACE)
3 – SNAP RING
4 – O-RINGS
5 – SEALS

Fig. 256 Return Spring and Snap Ring

1 – OD/REVERSE PISTON
2 – RETURN SPRING
3 – SNAP RING
4 – O-RING

Fig. 257 Install Snap Ring

1 – ARBOR PRESS RAM (COMPRESS RETURN SPRING JUST

ENOUGH TO REMOVE OR INSTALL SNAP RING)

2 – SCREWDRIVER
3 – SNAP RING
4 – SPECIAL TOOL 6057
5 – OD/REVERSE PISTON
6 – RETURN SPRING

Fig. 258 Install OD/Reverse Piston

1 – PUSH DOWN TO INSTALL OVERDRIVE/REVERSE PISTON
2 – INPUT CLUTCHES RETAINER

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TRANSAXLE

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DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: The OD/UD Reaction Plate, Snap Rings, and
Input Clutches Retainer is not interchangeable with
previous year 41TE components. The snap rings
are thicker and the position of the ring lands have
changed.

(5) Install the input hub/shaft assy. to the OD/Re-

verse piston/clutch retainer assy. (Fig. 259).

(6) Install input hub tapered snap ring (Fig. 260).

(7) Install UD clutch piston (Fig. 261).

(8) Install UD piston return spring and Tool 5067

as shown in (Fig. 262).

(9) Using Tool 5059A and an arbor press, Install

the UD spring retainer and snap ring. (Fig. 263) (Fig.
264) Compress just enough to install snap ring.

CAUTION: Compress return spring just enough to
install snap ring.

Fig. 259 Install Input Shaft Hub Assembly

1 – PUSH DOWN TO INSTALL INPUT SHAFT HUB ASSEMBLY

(ROTATE TO ALIGN SPLINES)

2 – OD/REV. PISTON

Fig. 260 Install Input Hub Tapered Snap Ring

1 – INPUT SHAFT
2 – INPUT HUB SNAP RING (TAPERED SIDE UP WITH TABS IN

CAVITY)

3 – SNAP RING PLIERS

Fig. 261 Underdrive Clutch Piston

1 – PISTON

Fig. 262 Seal Compressor Special Tool 5067

1 – PISTON RETURN SPRING
2 – SPECIAL TOOL 5067
3 – INPUT SHAFT CLUTCHES RETAINER ASSEMBLY

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DISASSEMBLY AND ASSEMBLY (Continued)

(10) Install the UD clutch pack (four fibers/four

steels) (Fig. 265).

(11) Install the UD clutch flat snap ring (Fig. 266).

(12) Install the last UD clutch disc (Fig. 267).

Fig. 263 UD Return Spring and Retainer

1 – UNDERDRIVE SPRING RETAINER
2 – SNAP RING
3 – SEAL
4 – PISTON RETURN SPRING

Fig. 264 Install UD Spring Retainer and Snap Ring

1 – ARBOR PRESS RAM
2 – SNAP RING PLIERS
3 – SNAP RING
4 – OD/REVERSE PISTON
5 – TOOL 5067
6 – TOOL 5059A

Fig. 265 Underdrive Clutch Pack

1 – CLUTCH PLATE
2 – ONE UD CLUTCH DISC
3 – CLUTCH DISC

Fig. 266 UD Clutch Flat Snap Ring

1 – UNDERDRIVE CLUTCH REACTION PLATE FLAT SNAP RING
2 – SCREWDRIVER

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DISASSEMBLY AND ASSEMBLY (Continued)