Chrysler Stratus Convertible. Manual — part 88
(13) Install the OD/UD clutch reaction plate and
snap ring (Fig. 268) (Fig. 269). The OD/UD clutches
reaction plate has a step on both sides. Install the
OD/UD clutches reaction plate tapered step side up.
NOTE: Snap ring ends must be located within one
finger of the input clutch hub. Be sure that snap
ring is fully seated, by pushing with screwdriver,
into snap ring groove all the way around.
(14) Seat tapered snap ring to ensure proper
installation (Fig. 270).
(15) Install input clutch assembly to the Input
Clutch Pressure Fixture–Tool 8391 (Fig. 271).
Fig. 267 Install Last UD Clutch Disc
1 – ONE UNDERDRIVE CLUTCH DISC
Fig. 268 OD/UD Reaction Plate
1 – OD/UD CLUTCH REACTION PLATE (STEP SIDE DOWN)
Fig. 269 Tapered Snap Ring
1 – OVERDRIVE/UNDERDRIVE CLUTCHES REACTION PLATE
TAPERED SNAP RING
2 – SCREWDRIVER (DO NOT SCRATCH REACTION PLATE)
Fig. 270 Seating Tapered Snap Ring
1 – OVERDRIVE/UNDERDRIVE CLUTCHES REACTION PLATE
TAPERED SNAP RING
2 – SCREWDRIVER
JX
TRANSAXLE
21 - 91
DISASSEMBLY AND ASSEMBLY (Continued)
(16) Set up dial indicator on the UD clutch pack as
shown in (Fig. 272).
(17) Using moderate pressure, press down and
hold (near indicator) the UD clutch pack with screw-
driver or suitable tool and zero dial indicator (Fig.
273). When releasing pressure on clutch pack, indica-
tor reading should advance 0.005–0.010.
CAUTION: Do not apply more than 30 psi (206 kPa)
to the underdrive clutch pack.
(18) Apply 30 psi (206 kPa) to the underdrive hose
on Tool 8391 and measure UD clutch clearance. Mea-
sure and record UD clutch pack measurement in four
(4) places, 90° apart.
(19) Take average of four measurements and com-
pare with UD clutch pack clearance specification.
Underdrive clutch pack clearance must be 0.94-
1.50 mm (0.037-0.059 in.).
(20) If necessary, select the proper reaction plate
to achieve specifications:
Fig. 271 Input Clutch Assembly on Pressure Fixture
Tool 8391
1 – INPUT CLUTCH ASSEMBLY
2 – INPUT CLUTCH PRESSURE FIXTURE 8391
Fig. 272 Set Up Dial Indicator to Measure UD Clutch
Clearance
1 – DIAL INDICATOR
2 – UNDERDRIVE CLUTCH
Fig. 273 Press Down on UD Clutch Pack and Zero
Dial Indicator
1 – DIAL INDICATOR
2 – UNDERDRIVE CLUTCH
UNDERDRIVE REACTION PLATE THICKNESS
4659939AB
5.837-5.937 mm (0.230-0.234 in.)
4659940AB
6.147-6.248 mm (0.242-0.246 in.)
4659941AB
6.457-6.557 mm (0.254-0.258 in.)
21 - 92
TRANSAXLE
JX
DISASSEMBLY AND ASSEMBLY (Continued)
(21) Install the OD clutch pack (four fibers/four
steels) (Fig. 274).
(22) Install OD reaction plate waved snap ring
(Fig. 275).
(23) Install the OD/Reverse reaction plate with
large step down (towards OD clutch pack) (Fig. 276).
(24) Install OD reaction plate flat snap ring (Fig.
277).
(25) Measure OD clutch pack clearance. Set up
dial indicator on top of the OD/Reverse reaction plate
as shown in (Fig. 278).
Fig. 274 Install OD Clutch Pack
1 – OVERDRIVE CLUTCH PACK
Fig. 275 Install Waved Snap Ring
1 – OVERDRIVE REACTION PLATE WAVED SNAP RING
2 – SCREWDRIVER
Fig. 276 OD/Reverse Reaction Plate
1 – OVERDRIVE/REVERSE PRESSURE PLATE
2 – (STEP SIDE DOWN)
Fig. 277 Install Flat Snap Ring
1 – ARBOR PRESS RAM
2 – TOOL 5059A
3 – FLAT SNAP RING
JX
TRANSAXLE
21 - 93
DISASSEMBLY AND ASSEMBLY (Continued)
(26) Zero dial indicator and apply 30 psi (206 kPa)
air pressure to the overdrive clutch hose on Tool
8391. Measure and record OD clutch pack measure-
ment in four (4) places, 90° apart.
(27) Take average of four measurements and com-
pare with OD clutch pack clearance specification.
The overdrive (OD) clutch pack clearance is
1.07-3.25 mm (0.042-0.128 in.).
If not within specifications, the clutch is not
assembled properly. There is no adjustment for the
OD clutch clearance.
(28) Install reverse clutch pack (two fibers/one
steel) (Fig. 279).
(29) Install reverse clutch reaction plate with the
flat side down towards reverse clutch (Fig. 280).
(30) Tap reaction plate down to allow installation
of the reverse clutch snap ring. Install reverse clutch
snap ring (Fig. 281).
(31) Pry up reverse reaction plate to seat against
snap ring (Fig. 282).
Fig. 278 Measure OD Clutch Pack Clearance
1 – DIAL INDICATOR
2 – OD/REVERSE REACTION PLATE
Fig. 279 Install Reverse Clutch Pack
1 – REVERSE CLUTCH PLATE
2 – REVERSE CLUTCH DISCS
Fig. 280 Install Reaction Plate
1 – REVERSE CLUTCH REACTION PLATE (FLAT SIDE DOWN)
Fig. 281 Install Reverse Clutch Snap Ring
1 – REVERSE CLUTCH SNAP RING (SELECT)
2 – SCREWDRIVER
3 – REVERSE CLUTCH REACTION PLATE
21 - 94
TRANSAXLE
JX
DISASSEMBLY AND ASSEMBLY (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст