Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager. Manual — part 12
REAR BUMPER
REMOVAL (FIG. 4)
(1) Remove nuts holding front bumper end caps to
quarter panels.
(2) Remove nut holding front bumper end caps to
bumper support.
(3) Remove push-in fastener holding front bumper
end caps to bumper.
(4) Support front bumper on a suitable lifting device.
(5) Remove nuts holding front bumper to support
bracket.
INSTALLATION
Reverse the preceding operation.
HIGH LINE REAR BUMPER AND FASCIA
REMOVAL (FIG. 5)
(1) Remove push-in fasteners holding fascia to wheel
openings.
(2) Remove nuts holding fascia to quarter panels.
(3) Support front bumper on a suitable lifting device.
(4) Remove bolts holding bumper reinforcement to
bumper support brackets.
(5) Separate bumper assembly from vehicle.
INSTALLATION
Reverse the preceding operation.
FRONT WHEEL DRIVE VAN/WAGON CROSSMEM-
BER
REMOVAL (FIG. 6)
(1) Hoist vehicle and support on safety stands. Refer
to Group 0, Lubrication and Maintenance for proper
procedures.
(2) Remove front wheels.
(3) Disconnect lower ball joints from the knuckle
assembly. Refer to Group 2, Suspension for proper
procedures.
(4) Disconnect power steering hose tie-down from
rear upper edge of crossmember, if equipped.
(5) Remove bolts holding steering gear to crossmem-
ber. Refer to Group 19, Steering for proper procedures.
(6) Support crossmember on a suitable lifting device.
(7) Remove nuts holding rear of crossmember to the
frame.
(8) Remove bolts holding crossmember to frame from
above lower control arms.
(9) Separate the crossmember from the vehicle.
(10) Transfer lower control arms and sway elimina-
tor shaft to new crossmember, if crossmember is being
replaced. Refer to Group 2, Suspension for proper
procedure.
Fig. 4 Rear Bumper
Fig. 5 High Line Rear Bumper and Fascia
.
FRAME AND BUMPERS
13 - 3
INSTALLATION
Reverse the preceding operation.
ALL WHEEL DRIVE VAN/WAGON CROSSMEMBER
REMOVAL (FIG. 7)
(1) Hoist vehicle and support on safety stands. Refer
to Group 0, Lubrication and Maintenance for proper
procedures.
(2) Remove front wheels.
(3) Disconnect lower ball joints from the knuckle
assembly. Refer to Group 2, Suspension for proper
procedures.
(4) Disconnect power steering hose tie-down from
rear upper edge of crossmember, if equipped.
(5) Remove bolts holding steering gear support
bridge to crossmember.
(6) Remove bolt holding engine bobble strut to cross-
member.
(7) Support crossmember on a suitable lifting device.
(8) Remove nuts holding rear of crossmember to the
frame.
(9) Remove bolts holding crossmember to frame from
above lower control arms.
(10) Separate the crossmember from the vehicle.
(11) Transfer lower control arms and sway elimina-
tor shaft to new crossmember, if crossmember is being
replaced. Refer to Group 2, Suspension for proper
procedure.
INSTALLATION
Reverse the preceding operation.
FRAME DIMENSIONS
Frame dimensions are listed in metric scale then
converted to inch scale listed in parenthesis. All dimen-
sions are from center to center of Principal Locating
Point (PLP), or from center to center of PLP and
fastener location.
VEHICLE PREPARATION
Position the vehicle on a level work surface. Using
screw or bottle jacks, adjust the vehicle PLP heights to
the specified dimension above a level work surface.
Vertical dimensions can be taken from the work sur-
face to the locations indicated (Fig. 8, 9, 10 or 11).
Fig. 6 Front Wheel Drive Van/Wagon Crossmember
Fig. 7 All Wheel Drive Van/Wagon Crossmember
13 - 4
FRAME AND BUMPERS
.
Fig. 8 Dimensions Rear of Crossmember—Short Wheel Base Van/Wagon
.
FRAME AND BUMPERS
13 - 5
Fig. 9 Dimensions Rear of Crossmember—Long Wheel Base Van/Wagon
13 - 6
FRAME AND BUMPERS
.
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