Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager. Manual — part 11
(4) Reinstall EGR Tube and Alternator/Power Steer-
ing Strut (Fig. 16).
(5) Install front exhaust manifold and attach ex-
haust crossover (Fig. 18).
(6) Install front manifold heat shield and tighten
attaching screws to 23 N
Im (200 in. lbs.) (Fig. 17).
TORQUE SPECIFICATION
Fig. 18 Crossover Pipe
Fig. 19 Check Exhaust Manifold Mounting Surface
.
EXHAUST SYSTEM AND INTAKE MANIFOLD
11 - 17
FRAME AND BUMPERS
CONTENTS
page
page
ALL WHEEL DRIVE VAN/WAGON
CROSSMEMBER
. . . . . . . . . . . . . . . . . . . . . . . 4
FRAME DIMENSIONS
. . . . . . . . . . . . . . . . . . . . . 4
FRONT BUMPER SUPPORT BRACKET . . . . . . . . 2
FRONT WHEEL DRIVE VAN/WAGON
CROSSMEMBER
. . . . . . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION
. . . . . . . . . . . . . . . . . . 1
HIGH LINE FRONT BUMPER AND FASCIA
. . . . 2
HIGH LINE REAR BUMPER AND FASCIA . . . . . . 3
LOW LINE FRONT BUMPER . . . . . . . . . . . . . . . . 1
REAR BUMPER
. . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION
In this section, references are made to Vehicle Family
(Body) codes. To determine the vehicle family identifi-
cation code, refer to the Introduction Group at the front
of this manual.
LOW LINE FRONT BUMPER
REMOVAL (FIG. 1)
(1) Remove nut holding front bumper end caps to
front fenders.
(2) Remove nut holding front bumper end caps to
bumper support.
(3) Remove push-in fastener holding front bumper
end caps to bumper.
(4) Support front bumper on a suitable lifting device.
(5) Remove nuts holding front bumper to support
bracket.
INSTALLATION
Reverse the preceding operation. Align front bumper
to 15 mm (0.6 in.) from bottom of grille. To move
bumper up or down, loosen nuts holding support
bracket to radiator closure panel.
Fig. 1 Low Line Front Bumper
.
FRAME AND BUMPERS
13 - 1
HIGH LINE FRONT BUMPER AND FASCIA
REMOVAL (FIG. 2)
(1) Remove retainers holding front bumper fascia to
bottom of radiator closure panel.
(2) Remove retainers holding fascia to forward edge
of front wheel openings.
(3) Remove nuts holding fascia to front fenders.
(4) Disconnect fog lamp wire connector, if equipped.
(5) Support front bumper on a suitable lifting device.
(6) Remove bolts holding front bumper reinforce-
ment to bumper support bracket.
(7) Separate bumper assembly from vehicle.
INSTALLATION
Reverse the preceding operation. Align front bumper
to 15 mm (0.6 in.) from bottom of grille. To move
bumper up or down, loosen nuts holding support
bracket to radiator closure panel.
OVERHAUL (FIG. 3)
(1) Remove high line front bumper and fascia assem-
bly.
(2) Position front bumper and fascia on a suitable
padded work surface to protect painted finish.
(3) Remove fog lamp assemblies.
(4) Remove push-in fasteners holding fascia to
bumper reinforcement.
(5) Separate reinforcement from fascia.
HIGH LINE FRONT BUMPER ASSEMBLY
Reverse the preceding operation.
FRONT BUMPER SUPPORT BRACKET
REMOVAL
(1) Remove front bumper as necessary to clear re-
moval path of support bracket.
(2) Remove nuts holding bumper support bracket to
radiator closure panel.
(3) Separate bumper support bracket from vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 2 High Line Front Bumper
Fig. 3 High line Front Bumper Overhaul
13 - 2
FRAME AND BUMPERS
.
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