Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager. Manual — part 117
SEAT COMPONENT SERVICE
INDEX
page
page
Armrest
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Bucket Seat Back
. . . . . . . . . . . . . . . . . . . . . . . . . 8
Bucket Seat Cushion Frame
. . . . . . . . . . . . . . . . . 11
Bucket Seat Cushion Pad
. . . . . . . . . . . . . . . . . . . 11
Bucket Seat Cushion Side Cover
. . . . . . . . . . . . . 11
Bucket Seat Riser
. . . . . . . . . . . . . . . . . . . . . . . . 11
Bucket Seat Riser Trim Cover
. . . . . . . . . . . . . . . . 11
Child Restraint Seat
. . . . . . . . . . . . . . . . . . . . . . . 14
Child Seat Back Cover and Pads
. . . . . . . . . . . . . 16
Child Seat Cushion Cover and Pad
. . . . . . . . . . . 16
Child Seat Module
. . . . . . . . . . . . . . . . . . . . . . . . 14
Child Seat Module Cushion Cover and Pad
. . . . . 15
Child Seat Module Head Restraint
. . . . . . . . . . . . 15
Child Seat Module Head Restraint Cover and
Pad
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Converta-Bed Forward Rail and Pivot
. . . . . . . . . . 17
Converta-Bed Latch Handle and Link Bar
. . . . . . . 18
Converta-Bed Seat Back Frame
. . . . . . . . . . . . . . 18
Converta-Bed Seat Back Hinge
. . . . . . . . . . . . . . 18
Converta-Bed Seat Cushion Frame
. . . . . . . . . . . 19
Converta-Bed Seat Hinge Covers.
. . . . . . . . . . . . 17
Converta-Bed Seat Riser
. . . . . . . . . . . . . . . . . . . 17
Converta-Bed Seats
. . . . . . . . . . . . . . . . . . . . . . . 17
General Information
. . . . . . . . . . . . . . . . . . . . . . . . 7
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lumbar Support Handle
. . . . . . . . . . . . . . . . . . . . . 9
Recliner Handle
. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Seat Back Assist Strap
. . . . . . . . . . . . . . . . . . . . . . 9
Seat Back Frame
. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Seat Back Recliner
. . . . . . . . . . . . . . . . . . . . . . . . 9
Second Rear Seat Back
. . . . . . . . . . . . . . . . . . . . 12
Second Rear Seat Back Hinge
. . . . . . . . . . . . . . . 13
Second Rear Seat Back Hinge Cover
. . . . . . . . . . 12
Second Rear Seat Back Pad
. . . . . . . . . . . . . . . . 14
Second Rear Seat Back Panel
. . . . . . . . . . . . . . . 12
Second Rear Seat Cushion Pad
. . . . . . . . . . . . . . 14
Second Rear Seat Riser . . . . . . . . . . . . . . . . . . . . 13
Second Rear Seat Track
. . . . . . . . . . . . . . . . . . . 13
GENERAL INFORMATION
On some trim styles, the cushion and back pads are
molded into the covers. Molded in place trim covers are
not serviced separately from the base pad. Molded in
place trim cover and pad can be identified by the lack
of sewing stitches in areas the appear to be sewn
together.
HEAD RESTRAINT
REMOVAL (FIG. 1)
The head restraint is retained with a leaf spring clip
at the bottom of the sleeve attached to the seat back
frame.
(1) Fabricate a tool from 25 mm (1 in.) steel shipping
band stock 6 cm (24 in.) long.
(2) Lift head restraint to the highest position.
(3) Insert end of tool between the bar and sleeve at
the front of the head restraint. Push tool in until it
comes to a solid stop.
(4) Push downward on head restraint allowing the
tool to travel with the bar.
(5) Hold tool downward and pull upward on head
restraint. If head restraint stops, the tool was not
inserted far enough.
(6) Separate head restraint from seat back.
(7) Pull sleeve from seat back.
INSTALLATION (FIG. 2)
(1) Install sleeve through hole in trim cover at top of
seat back, open side forward.
(2) Insert bar into sleeve and push head restraint
downward.
ARMREST
REMOVAL (FIG. 3)
(1) Remove trim plug covering screw on side of
armrest.
(2) Remove screw holding armrest to mounting.
(3) Rotate armrest upward to align armrest stop to
gate in mount.
(4) Pull outward to separate armrest from mount.
(5) Remove screws holding mount to seat back.
Fig. 1 Remove Head Restraint
.
BODY
23 - 7
(6) Separate mount from seat back.
INSTALLATION
Reverse the preceding operation.
BUCKET SEAT BACK
REMOVAL (FIG. 4 AND 5)
(1) Position seat back recliner in the full upright
position.
(2) Remove seat and position seat on a clean soft
work surface. Refer to Body Component Service section
of this group. For first rear seat, refer to Owner’s
Manual for instructions.
(3) Remove seat base riser.
(4) Disengage clip holding inboard seat belt buckle
tether to side cover.
(5) Remove recliner handle.
(6) Remove side covers.
(7) Disengage J-strip retainer holding seat cushion
cover to rear frame rail.
(8) Remove nut and wave washer holding seat back
frame to recliner shaft.
(9) Separate recliner shaft from stud on seat back.
(10) Remove shoulder bolts holding cushion frame to
seat back frame.
(11) Separate seat back from cushion.
INSTALLATION
Reverse the preceding operation.
RECLINER HANDLE
REMOVAL (FIG. 6)
(1) Remove screw holding handle to recliner spline
shaft.
(2) Pull outward and separate handle from seat.
Fig. 2 Install Head Restraint
Fig. 3 Arm Rest
Fig. 4 Recliner Shaft Nut and Wave Washer
Fig. 5 Seat Back Pivot Bolts
23 - 8
BODY
.
RECLINER HANDLE INSTALLATION
Reverse the preceding operation
SEAT BACK RECLINER
REMOVAL (FIG. 7)
(1) Remove Seat From vehicle.
(2) Remove seat cushion side cover.
(3) Separate seat back from cushion.
(4) Remove bolts holding recliner to cushion frame.
(5) Separate recliner from cushion.
INSTALLATION
Reverse the preceding operation.
LUMBAR SUPPORT HANDLE
REMOVAL (FIG. 8)
(1) Remove screw holding lumbar support handle to
spline shaft on seat back.
(2) Pull and separate handle from seat.
LUMBAR SUPPORT HANDLE INSTALLATION
Reverse the preceding operation.
SEAT BACK ASSIST STRAP
REMOVAL (FIG. 9)
(1) Remove screws holding assist strap to seat back.
(2) Separate assist strap from seat back.
INSTALLATION
Reverse the preceding operation.
SEAT BACK FRAME
REMOVAL (FIG. 10 AND 11)
(1) Remove seat from vehicle.
(2) Remove head restraint.
(3) Remove arm rest and mount.
(4) Remove assist strap.
(5) Remove lumbar adjuster handle.
(6) Separate seat back from cushion.
Fig. 6 Recliner Handle
Fig. 7 Seat Back Recliner
Fig. 8 Lumbar Support Handle
Fig. 9 Seat Back Assist Strap
.
BODY
23 - 9
(7) Remove hog-rings closing trim cover at bottom of
seat back.
(8) Pull cover inside out and upward to the first pull
down listing.
(9) Separate hook/loop fastener strips holding cover
to pad.
(10) Remove hog-rings holding listing wires to pull
down wires molded into pad.
(11) Pull cover from top of pad.
(12) Remove hog-rings holding pad apron to back of
frame.
(13) Separate seat back frame from pad.
SEAT BACK FRAME INSTALLATION (FIG. 12,
13 AND 14)
(1) Insert frame into pad.
(2) Hog-ring pad apron to rear of seat back.
(3) Slip trim cover over top of seat to the pull down
wire groove in the pad.
(4) With listing centered in the pull down groove,
hog-ring listing wire to pull down wire molded into pad.
(5) Roll trim cover down to bottom of seat back.
(6) Engage hook/lop fasteners to hold cover to pad.
(7) Hog-ring bottom closure wires together.
(8) Reverse steps 6 through 1 of the removal opera-
tion.
Fig. 10 Seat Back Cover Listing and Hook/Loop
Fasteners
Fig. 11 Seat Back Frame and Pad
Fig. 12 Hog-ring Apron to Seat Back
Fig. 13 Hog-ring Listing to Pull Down—Typical
Fig. 14 Hog-ring Cover Closure Together—Typical
23 - 10
BODY
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