SsangYong Korando II (1996-2006 year). Manual — part 230
SSANGYONG MY2002
3D-24 REAR AXLE
KAA3D630
KAA3D640
KAA3D650
5. Install the differential carrier assembly into the axle
housing. Set up the bearing cap and then tighten
the cap bolts.
Installation Notice
Notice: Be careful not to change the caps. Be sure
to keep the original position of the caps.
Tightening Torque
48 - 69 N•m
(35 - 51 lb-ft)
6. Measure the backlash of drive pinion and ring
gear.
Specified value
0.13 - 0.20 mm
7. Install the axle housing cover. Tighten the fixing
bolts.
Installation Notice
Tightening Torque
39 - 46 N•m
(29 - 34 lb-ft)
REAR AXLE 3D-25
SSANGYONG MY2002
KAA3D670
KAA3D660
DRIVE SHAFT
Tools Required
661 589 15 33 00
Rear Hub Bearing Installer
661589 18 33 00
Axle Bearing Puller Plate
661 589 18 33 01
Rear Axle Bearing Remover
661 589 18 33 02
Rear Axle Oil Seal Remover
Disassembly Procedure
1. Remove the rear drive shaft from the vehicle. Refer
to “Rear Drive Shaft” in this section.
2. Remove the toothed ring using the axle bearing
puller plate 661 589 18 33 00 and rear axle bearing
remover 661 589 18 33 01 by press.
3. Remove the rear drive shaft oil seal bearing using
the axle bearing puller plate 661 589 18 33 00 and
rear axle oil seal remover 661 589 18 33 02 by
press.
4. Remove the rear disc brake rotor shield.
3. Install the retainer drive shaft bearing using the
rear hub bearing installer 661 589 15 33 00 by press.
4. Install the rear drive shaft. Refer to “Rear Drive
Shaft” in this section.
KAA3D690
KAA3D680
Assembly Procedure
1. Install the rear disc brake rotor shield.
2. Install the rear drive shaft bearing oil seal using
the rear hub bearing installer 661 589 15 33 00 by
press.
SSANGYONG MY2002
3D-26 REAR AXLE
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
661 589 13 33 00
Ball Joint Remover
661 589 18 33 00
Axle Bearing Puller
Plate
KAA3D700
KAA3D710
KAA3D720
661 589 18 33 02
Rear Axle Oil Seal
Remover
661 589 15 33 00
Rear Hub Bearing
Installer
661 589 18 33 01
Rear Axle Bearing
Remover
KAA3D740
KAA3D750
KAA3D760
J-8059
Snap Ring Plier
DW340-090-01
Differential Assembly
Remover/Installer
DW340-090-03
Rear Differential
Assembly
Remover/Installer
KAA3D730
KAA3D770
SECTION 4A
HYDRAULIC BRAKES
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when
a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this
cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK
unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . ... 4A-2
General Description . . . . . . . . . . . . 4A-2
Diagnostic Information and Procedures . . . .. 4A-3
Brake System Testing . . . . . . . . . . .. 4A-3
Brake Hose Inspection . . . . . . . . . . . 4A-3
Brake Warning Lamp Circuit Description . . . .. 4A-4
Brake Warning Lamp Diagnosis . . . . . . ... 4A-5
LCRV (Load Conscious Reducing Valve) . . . .. 4A-8
Repair Instructions . . . . . . . . . . . .. 4A-10
On-Vehicle Service . . . . . . . . . . . ... 4A-10
Manual Bleeding The Brakes . . . . . . . . 4A-10
Front Brake Hose . . . . . . . . . . . ... 4A-13
Rear Brake Hose . . . . . . . . . . . ... 4A-13
Stoplamp Switch . . . . . . . . . . . . 4A-14
Brake Pedal . . . . . . . . . . . . . ... 4A-14
Specifications . . . . . . . . . . . . . . 4A-15
General Specification . . . . . . . . . . . 4A-15
Fastener Tightening Specifications . . . . . . 4A-16
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