SsangYong Korando II (1996-2006 year). Manual — part 228
SSANGYONG MY2002
3D-16 REAR AXLE
KAA3D360
KAA3D370
KAA3D390
KAA3D380
2. Install the lateral rod in axle hosing.
Notice: Do not tighten the nuts completely.
Installation Notice
3. Install the shock absorber in axle housing.
Installation Notice
Tightening Torque
30 - 45 N•m
(22 - 33 lb-ft)
Tightening Torque
150 - 180 N•m
Tightening Torque
70 - 80 N•m
(52 - 59 lb-ft)
4. Install the stabilizer bar and upper/lower arm in
axle housing
Installation Notice
5. Install the propeller shaft of rear axle side and
tighten above the fixing bolts/nuts.
Installation Notice
6. Install the brake cable, air bleeder hose, oil pipe,
LCRV unit in rear axle assembly with assembled
completely.
Installation Notice
7. Bleeding the air in brake, install the tire.
30 - 45 N•m
(22 - 33 lb-ft)
150 - 180 N•m
(111 - 133 lb-ft)
150 - 180 N•m
(111 - 133 lb-ft)
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
12 - 23 N•m
(9 - 17 lb-ft)
6 - 8 N•m
(53 - 71 lb-in)
15 - 19 N•m
(11 - 14 lb-ft)
LCRV Mounting Bolt
Air Breather Hose Bolt
Brake Oil Pipe (M10)
REAR AXLE 3D-17
SSANGYONG MY2002
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2. Measure the run-out of shaft.
KAA3D400
KAA3D410
KAA3D430
Inspection
1. Check the shaft spline for the wear and damage.
KAA3D420
Specified value
Within 1.0 mm
3. Measure the run-out of shaft flange.
Specified value
Within 0.13 mm
4. Install the axle shaft and measure the clearance
of shaft direction.
Specified value
Within 0.38 mm
SSANGYONG MY2002
3D-18 REAR AXLE
UNIT REPAIR
AXLE ASSEMBLY
KAA3D440
REAR AXLE 3D-19
SSANGYONG MY2002
1 Drive Pinion Lock Nut
. . . . . . ... 240 - 310 N•m (177 - 229 lb-ft)
2 Washer
3 Companion Flange
4 Pinion Oil Seal
5 Bearing Slinger
6 Bearing
7 Shim
8 Shim
9 Bearing Cup
10 Breather Nipple
11 Rear Axle Housing
12 Oil Drain Plug . . . 28 - 42 N•m (21 - 31 lb-ft)
13 Shim
14 Bearing
15 Drive Pinion
16 Bearing Cap
17 Bolt . . . . . . . 87 - 124 N•m (64 - 94 lb-ft)
18 Bearing
19 Shim
20 Ring Gear
21 Shaft Lock Pin
22 Differential Case
23 Ring Gear Mounting Bolt
. . . . . . . . .. 75 - 90 N•m (55 - 66 lb-ft)
24 Thrust Washer
25 Differential Pinion
26 Thrust Washer
27 Side Gear
28 Differential Shaft
29 Housing Cover
30 Bolt . . . . . . . 38 - 46 N•m (28 - 34 lb-ft)
31 Oil Filler Plug . . . 28 - 42 N•m (21 - 31 lb-ft)
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