SsangYong Korando II (1996-2006 year). Manual — part 115
1F2 -- 40 M161 ENGINE CONTROLS
DAEWOO MY_2000
FUEL SYSTEM
The function of the fuel metering system is to deliver the correct amount of fuel to the engine under all operating condi-
tions. The fuel is delivered to the engine by the individual fuel injectors mounted into the intake manifold near each
cylinder.
The main fuel control sensors are the Mass Air Flow (MAF) sensor and the oxygen (O2) sensors.
The MAF sensor monitors the mass flow of the air being drawn into the engine. An electrically heated element is
mounted in the intake air stream, where it is cooled by the flow of incoming air. Engine Control Module (ECM) modu-
lates the flow of heating current to maintain the temperature differential between the heated film and the intake air at a
constant level. The amount of heating current required to maintain the temperature thus provides an index for the
mass air flow. This concept automatically compensates for variations in air density, as this is one of the factors that
determines the amount of warmth that the surrounding air absorbs from the heated element. MAF sensor is located
between the air filter and the throttle valve.
Under high fuel demands, the MAF sensor reads a high mass flow condition, such as wide open throttle. The ECM
uses this information to enrich the mixture, thus increasing the fuel injector on--time, to provide the correct amount of
fuel. When decelerating, the mass flow decreases. This mass flow change is sensed by the MAF sensor and read by
the ECM, which then decreases the fuel injector on--time due to the low fuel demand conditions.
The O2 sensors are located in the exhaust pipe before catalytic converter. The O2 sensors indicate to the ECM the
amount of oxygen in the exhaust gas, and the ECM changes the air/fuel ratio to the engine by controlling the fuel
injectors. The best air/fuel ratio to minimize exhaust emissions is 14.7 to 1, which allows the catalytic converter to
operate most efficiently. Because of the constant measuring and adjusting of the air/fuel ratio, the fuel injection system
is called a “closed loop” system.
The ECM uses voltage inputs from several sensors to determine how much fuel to provide to the engine. The fuel is
delivered under one of several conditions, called ‘‘modes”.
Starting Mode
When the ignition is turned ON, the ECM turns the fuel pump relay on for 1 second. The fuel pump then builds fuel
pressure. The ECM also checks the Engine Coolant Temperature (ECT) sensor and the Throttle Position (TP) sensor
and determines the proper air/fuel ratio for starting the engine. This ranges from 1.5 to 1 at --36 °C (--33 °F) coolant
temperature to 14.7 to 1 at 94 °C (201 °F) coolant temperature. The ECM controls the amount of fuel delivered in the
starting mode by changing how long the fuel injector is turned on and off. This is done by ‘‘pulsing” the fuel injectors for
very short times.
Run Mode
The run mode has two conditions called ‘‘open loop” and ‘‘closed loop”.
Open Loop
When the engine is first started and it is above 690 rpm, the system goes into “open loop” operation. In “open loop”, the
ECM ignores the signal from the HO2S and calculates the air/fuel ratio based on inputs from the ECT sensor and the
MAF sensor. The ECM stays in “open loop” until the following conditions are met:
D
The O2 has a varying voltage output, showing that it is hot enough to operate properly.
D
The ECT sensor is above a specified temperature (22.5 °C).
D
A specific amount of time has elapsed after starting the engine.
Closed Loop
The specific values for the above conditions vary with different engines and are stored in the Electronically Erasable
Programmable Read--Only Memory (EEPROM). When these conditions are met, the system goes into “closed loop”
operation. In “closed loop”, the ECM calculates the air/fuel ratio (fuel injector on--time) based on the signals from the
O2 sensors. This allows the air/fuel ratio to stay very close to 14.7 to 1.
Acceleration Mode
The ECM responds to rapid changes in throttle position and airflow and provides extra fuel.
Deceleration Mode
The ECM responds to changes in throttle position and airflow and reduces the amount of fuel. When deceleration is
very fast, the ECM can cut off fuel completely for short periods of time.
M161 ENGINE CONTROLS 1F2 -- 41
DAEWOO MY_2000
Battery Voltage Correction Mode
When battery voltage is low, the ECM can compensate for a weak spark delivered by the ignition module by using the
following methods:
D
Increasing the fuel injector pulse width.
D
Increasing the idle speed rpm.
D
Increasing the ignition dwell time.
Fuel Cut- Off Mode
No fuel is delivered by the fuel injectors when the ignition is off. This prevents dieseling or engine run--on. Also, the fuel
is not delivered if there are no reference pulses received from the CKP sensor. This prevents flooding.
1F2 -- 42 M161 ENGINE CONTROLS
DAEWOO MY_2000
FUEL PUMP
YAA1F380
Requirements for Fuel Pump
Item
Specified Value
Item
Specified Value
System Pressure
3.8 bar
Minimum Delivery at 8V
30 Litre/Hr
Maximum Pressure
8.5 bar (12 V)
Operating Voltage
8 V
Minimum Pressure
5.0 bar (12 V)
Maximum Allowable
Current
7.5 A
Nominal Voltage
12 V
Ambient Temperature
--30 ~ +70 °C
Minimum Amount
of Fuel Supply
114 Liter/Hr (12 V, 3.8 bar,
--30 ~ +70 °C)
Maximum Amount
of Fuel Supply
165 Liter/Hr (12V, 3.8 bar,
--30 ~ +70 °C)
M161 ENGINE CONTROLS 1F2 -- 43
DAEWOO MY_2000
KAB1F210
Failure
Code
Description
Trouble Area
Maintenance Hint
34
Fuel pump relay short
circuit to battery
When short circuit to power
source
D
Inspection the Engine Control Module
(ECM) pin 33 about short circuit or
open with bad contact
35
Fuel pump relay short
circuit to ground or open
When short circuit to ground
or open
open with bad contact
D
Inspection the fuel pump relay
D
Inspection the ECM
Circuit Description
When the ignition switch is turned ON, the ECM will activate the pump relay and run the in--tank fuel pump. The fuel
pump will operate as long as the engine is cranking or running and the ECM is receiving ignition reference pulses.
If there are no reference pulses, the ECM will shut off the fuel pump within 2 seconds after the ignition switch is turned
ON, engine stopped or engine stalled.
Fuel Pump Relay Inspection
Measure the voltage between the ECM terminal No. 33 and Ground.
Ignition Switch : ON
0 v (for 1 ~ 2 sec.)
Cranking
0 v
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