SsangYong Korando II (1996-2006 year). Manual — part 226
SSANGYONG MY2002
3D-8 REAR AXLE
ON-VEHICLE SERVICE
AXLE SHAFT ASSEMBLY
(WITH DISC BRAKE)
Removal
1. Remove the tire.
KAA3D050
KAA3D070
KAA3D060
2. Release the parking brake.
3. Remove the fixing pin of parking brake.
4. After detaching the parking brake lever, detach
the cable.
5. Remove the two fixing bolt of brake caliper.
Notice: Be careful not to damage the brake oil
hose.
6. Remove the brake caliper assembly.
Notice: If replacing the brake pad only, remove the
upper fixing bolt of caliper pad and lower it.
MAINTENANCE AND REPAIR
REAR AXLE 3D-9
SSANGYONG MY2002
8. Remove the four fixing bolt of dust shield cover
and then pull out the dust shield cover.
KAA3D100
KAA3D110
KAA3D090
9. Remove the two plastic plug in the axle shaft
flange.
10. Remove the four fixing bolts & washers of axle
housing flange from the retainer plate.
11. Remove the rear axle drive shaft.
KAA3D080
7. Remove the brake disc.
SSANGYONG MY2002
3D-10 REAR AXLE
KAA3D140
KAA3D150
KAA3D130
2. Tighten the flange fixing bolts and washers with
the retainer plate.
Installation Notice
3. Assemble the plastic plug n the rear axle flange
and install the dust shield.
Installation Notice
4. Install the brake disc and caliper assembly.
Installation Notice
5. Install the parking brake cable and tire.
Tightening torque
85 - 105 N•m
KAA3D120
Installation
Clean the detached axle shaft, check the damage or
wear.
1. After checking the spline & shaft of rear axle shaft,
assemble the shaft into the rear axle housing.
Tightening Torque
50 - 65 N•m
(37 - 48 lb-ft)
Tightening Torque
4 - 8 N•m
(35 - 71 lb-in)
REAR AXLE 3D-11
SSANGYONG MY2002
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AXLE SHAFT ASSEMBLY
(WITH DRUM BRAKE)
Removal
1. Release the parking brake.
2. Remove the tire.
KAA3D160
KAA3D170
KAA3D180
KAA3D190
3. Remove the brake drum.
Notice: Insert the bolt into the service hole, while
tightening the both side bolts uniformly, remove
the brake drum.
4. Remove the fixing pin of parking brake.
5. After detaching the cover of parking brake,
disconnect the cable.
6. After pulling out the two plastic plug of axle shaft
flange, remove the fixing nuts of inner bracket.
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