SsangYong Korando II (1996-2006 year). Manual — part 334
SSANGYONG MY2002
5B-26 MANUAL TRANSMISSION
13. Using a needle nose pliers, remove the 5th-R lever
clip.
YAD5B550
YAD5B560
YAD5B580
YAD5B570
14. Using a 21 mm wrench or a T-50 bit, remove the
5th-R lever pivot bolt.
Notice: Apply sealer bond to this bolt during
assembly.
15. Using a 22 mm wrench, remove the back-up lamp
switch from the 5-R lever side.
Notice: Apply sealer to the threads.
16. Pull out the 5th-R lever out of the transmission.
17. U s i n g a s n a p r i n g p l i e r s , r e m o v e t h e 5 t h
synchronizer snap ring from the end of the counter
shaft.
MANUAL TRANSMISSION 5B-27
SSANGYONG MY2002
18. Remove the 5th synchronizer assembly with its
fork and rail assembly from the counter shaft.
YAD5B590
YAD5B600
YAD5B620
YAD5B610
19. Remove the slip yoke snap ring from the main
shaft.
20. Remove the 5th speed drive gear snap ring from
the main shaft.
21. Make alignment marks on the case and input
bearing retainer and remove the 4 input shaft
bearing retainer bolts, using a 13 mm wrench.
Remove the input bearing retainer with the bearing
outer race and shim.
Notice: Apply sealer on these bolts during
assembly.
SSANGYONG MY2002
5B-28 MANUAL TRANSMISSION
22. Remove the input shaft from the case by rotating
it until the flat surface appears.
23. Remove the following parts from the input shaft.
•
4th speed gear blocking ring.
•
Main shaft thrust race and bearing.
•
Main shaft pilot bearing rollers (15 rollers).
Notice: Be careful not to dissipate the pilot
bearing rollers.
YAD5B630
YAD5B640
YAD5B660
YAD5B650
24. Remove the main shaft in 2 steps.
•
To remove the rear bearing outer race, push the
main shaft rearward.
•
Tilt and lift the main shaft from the case.
25. Remove the reverse fork and spring from the case.
MANUAL TRANSMISSION 5B-29
SSANGYONG MY2002
26. Remove the counter shaft as follows:
•
Using a punch and hammer, pry up the lock
tabs.
•
Using a 13 mm wrench or T-40 bit, remove the
4 bolts.
•
Remove the retainer and shim from the case.
•
Push the counter shaft rearward to remove the
rear bearing outer race.
YAD5B670
YAD5B680
YAD5B700
YAD5B690
27. Using a pin punch and a hammer, remove the roll
pin fixed on the reverse idler shaft.
28. By pushing the reverse idler shaft rearward and
out of the case, remove the reverse idler gear and
O-ring.
29. Using a puller, remove the rear bearing assembly
from the counter shaft.
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