SsangYong Korando II (1996-2006 year). Manual — part 358
SSANGYONG MY2002
5D2-32 TRANSFER CASE (PART TIME - 4408)
•
Step wear : Heavy wear that produces a step
that can be seen or felt between adjacent
contact and non-contact surfaces.
•
Uneven wear : Condition of localized, unevenly
distributed wear Includes hollows, shiny spots,
uneven polish and other visual indications.
3. Specific Inspection
•
Referring to normal gear tooth face, specifically
inspect the uneven wear and chips of gear tooth.
Replace or repair if necessary.
KAA5D590
TRANSFER CASE (PART TIME - 4408) 5D2-33
SSANGYONG MY2002
Normal Wear
End Face Wear
Traveling Face Wear
Upper Face Wear
Lower Face Wear
Normal
Description
Abnormal
KAA5D600
KAA5D610
KAA5D630
KAA5D620
KAA5D640
KAA5D650
KAA5D660
4. Inspection of contact patterns
KAA5D670
KAA5D680
SSANGYONG MY2002
5D2-34 TRANSFER CASE (PART TIME - 4408)
Corner chip at drive face
Edge chip at drive face
Corner chip at coast face
Chip within contact pattern
Chip completely through
tooth
Side edge chip at drive face
Patterns
Description
Action
KAA5D690
KAA5D700
KAA5D710
KAA5D720
5. Chip pattern of the gear face
KAA5D730
Repair
Repair
Repair
Replace
Replace
Replace
KAA5D740
SSANGYONG MY2002
5D2-24 TRANSFER CASE (PART TIME - 4408)
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KAA5D330
TCCU
1. Disconnect the negative terminal from the battery.
KAA5D340
KAA5D350
KAA5D360
2. Remove the TCCU connector.
3. Remove the TCCU mounting bolt and remove the
TCCU.
•
TCCU installation position : Under the driver’s
seat
4. Installation should follow the removal procedure
in the reverse order.
Notice: Be careful not to give any impact to the
TCCU body.
Installation Notice
Tightening Torque
10 N•m (89 lb-ft)
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