SsangYong Korando II (1996-2006 year). Manual — part 86
M161 ENGINE MECHANICAL 1B2 -- 49
DAEWOO MY_2000
Inspection
1. If the length ‘L’ of the crankshaft bearing cap bolt ex-
ceeds 63.8mm, replace it.
2. Make sure the crankshaft bearing cap is properly
seated on the cylinder block (arrows).
3. Measure and record the inner diameter of the crank-
shaft bearing.
Notice
D
Measure at 2 points (1, 2).
D
Measure ‘A’, ‘B’ and ‘C’ as shown. If average value of
‘B’ and ‘C’ is less than value ‘A’, then the average val-
ue of ‘B’ and ‘C’ is actual average value. If average
value of ‘B’ and ‘C’ is more than value ‘A’ is actual av-
erage value.
4. Measure and record the diameter of the crankshaft
bearing journal.
Notice
D
Record the mean value when measured at 3 points
(A, B, C).
D
Measure the inner diameter of bearing and the diam-
eter of journal and if it is out of the standard data, re-
place the bearing shell.
1B2 -- 50 M161 ENGINE MECHANICAL
DAEWOO MY_2000
Service Data Standard (Crankshaft Main Bearing Gap)
Item
Measuring Position
Gap (mm)
Main Bearing Journal
(NO. 1, 5, 7)
Radial
Static condition : 0.015 -- 0.039
Dynamic condition: 0.031 -- 0.051
(Consider the expansion 0.011 -- 0.016)
(NO. 1, 5, 7)
Axial
0.010 -- 0.254
(Connecting Rod Bearing Gap)
Item
Measuring Position
Gap (mm)
Connecting Rod Bearing
Radial
0.020 -- 0.065
M161 ENGINE MECHANICAL 1B2 -- 51
DAEWOO MY_2000
FLYWHEEL / DRIVEN PLATE
Preceding Work: Removal of manual or automatic transmission
1 Flywheel Mounting Bolt (M10 x 22, 8 pieces)
1st step 45+5 NSm (33+3.7 lb-ft)
. . . . . . . . . . . .
2nd step 90°+10°
2 Plate
3 Driven Plate (A/T)
4 Dowel Pin
5 Flywheel (M/T)
Service Data Standard (Stretch Bolt)
Nominal Size
D
--
M x 1.5
Stretch Side Diameter
d
When New
8.5 -- 0.2 mm
Min. Diameter
8.0 mm
Bolt Length
L
When New
21.8 -- 22.2 mm
Tightening Torque
1st step 45 + 5 NSm (33 + 3.7 lb-ft), 2nd step 90° + 10°
1B2 -- 52 M161 ENGINE MECHANICAL
DAEWOO MY_2000
Removal & Installation Procedure
1. Unscrew the flywheel mounting bolt.
Installation Notice
Tightening Torque
1st step: 45 + 5 NSm
(33 + 3.7 lb-ft)
Tightening Torque
2nd step: 90° + 10°
D
Replace the bolt when the stretch side diameter (d)
of the flywheel mounting bolt is less than 8.0mm.
D
For the flywheel mounting bolt tightening, keep the
socket wrench and Tommy--bar to be 90° and tight-
en as specified.
2. Remove the flywheel for manual transmission ve-
hicles, or the driven plate (3), and plate (2) for Auto.
transmission vehicle.
3. Installation should follow the removal procedure in
the reverse order.
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