SsangYong Korando II (1996-2006 year). Manual — part 101
M161 ENGINE COOLING 1D2 -- 7
DAEWOO MY_2000
COOLING FAN AND VISCOUS CLUTCH
Preceding Work: Removal of cooling fan shroud
1 Bolt (M6 X 14, 3 piece)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . . .
2 Cooling Fan
3 Viscous Clutch
4 Union Nut (Left Threaded Screw)
40.5--49.5 NSm (29.8--36.5 lb-ft)
. . . . . . . . . . . . . .
1D2 -- 8 M161 ENGINE COOLING
DAEWOO MY_2000
Tools Required
111 589 02 01 00 Open End Wrench
111 589 00 40 00 Open End Wrench
Removal & Installation Procedure
1. Install the holder (special tool : 111 589 00 40 00) to
the bolt at the pulley as shown in the right figure to
hold the pulley.
2. Remove the viscous clutch using an open end
wrench (special tool : 111 589 02 01 00).
Installation Notice
Tightening Torque
40.5 -- 49.5 NSm
(29.8 -- 36.5 lb-ft)
Notice: The union nut is left threaded screw.
3. Remove the 3 bolts (1) from the viscous clutch and
remove the cooling fan and the viscous clutch.
Installation Notice
Tightening Torque
9 -- 11 NSm (80 -- 97 lb-in)
Notice: You may change the procedure (2) and (3) if ne-
cessary.
4. Installation should follow the removal procedure in
the reverse order.
M161 ENGINE COOLING 1D2 -- 9
DAEWOO MY_2000
WATER PUMP
Preceding Work: Removal of viscous clutch
1 Bolt (M6 X 45, 1 piece)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
2 Bolt (M6 X 95, 1 piece)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
3 Bolt (M6 X 25, 4 piece)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
4 Bolt (M8 X 85, 2 piece)
22.5--27.5 NSm (16.6--20.3 lb-ft)
. . . . . . . . . . . . .
5 Water Pump Housing
6 Bolt (M6 X 16, 4 piece)
9--11 NSm (80--97 lb-in)
. . . . . . . . . . . . . . . . . . . . .
7 Water Pump Pulley
8 Coolant Inlet Hose
9 Heater Hose
10 Coolant Bypass Hose
11 Gasket
1D2 -- 10 M161 ENGINE COOLING
DAEWOO MY_2000
Tools Required
124 589 15 21 00 Tester
Removal & Installation Procedure
1. Drain the coolant.
2. Disconnect the coolant hoses (8, 9, 10).
3. Take off the drive belt.
4. Unscrew the four bolts (6) from water pump pulley
and remove the pulley (7).
Installation Notice
Tightening Torque
9 -- 11 NSm (80 -- 97 lb-in)
Notice: Hold the pulley with fan clutch holder 603 589
00 40 00 while removing the pulley.
5. Unscrew the bolts (1, 2, 3, 4) from water pump hous-
ing (5) and remove the water pump.
Installation Notice
Tightening
(1, 2, 3)
9 -- 11 NSm
(80 -- 97 lb-in)
Tightening
Torque
(4)
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
6. Clean the sealing surface.
7. Replace the gasket with new one.
Notice: Apply the sealant when the sealing surface of
water pump housing and coolant mounting area is clean.
8. Installation should follow the removal procedure in
the reverse order.
9. Check for leaks by starting the engine.
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