SsangYong Korando II (1996-2006 year). Manual — part 81
M161 ENGINE MECHANICAL 1B2 -- 29
DAEWOO MY_2000
Removal & Installation Procedure
1. Disconnect the camshaft adjuster connector and re-
move the camshaft adjuster (E23 engine only).
Installation Notice
Tightening Torque
9 -- 11 NSm (80 -- 97 lb-in)
2. Remove the cylinder head front cover.
Installation Notice
Tightening
Torque (3)
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
Tightening
Torque (4)
9 -- 11 NSm
(80 -- 97 lb-in)
Apply the sealant at the mating surface of the cylinder
head and the front cover.
3. Remove the O--ring.
Installation Notice
Replace the O--ring with new one and apply the seal-
ant.
4. Installation should follow the removal procedure in
the reverse order.
1B2 -- 30 M161 ENGINE MECHANICAL
DAEWOO MY_2000
CYLINDER HEAD
Preceding Work: Removal of cylinder head cover
Removal of cylinder head front cover
Removal of intake manifold
Removal of cylinder head lower line (intake manifold side)
1 Cylinder Head Bolt (M12 X 100, 10 pieces)
1st step 55 NSm (41 lb-ft)
. . . . . . . . . . . . . . . . . . .
2nd step 90° rotation added
3rd step 90° rotation added
3 Bolt (M8 X 35, 4 pieces)
22.5--27.5 NSm (16.6--20.3 lb-ft)
. . . . . . . . . . . . .
4 Camshaft Bearing cap
5 Cylinder Head
6 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Dowel Sleeve
Note
. . . . . . . . . . . . . . . . . . . . . . . .
M161 ENGINE MECHANICAL 1B2 -- 31
DAEWOO MY_2000
Tools Required
617 589 00 10 00 Allen Wrench Socket
116 589 20 33 00 Sliding Hammer
116 589 01 34 00 Threaded Pin
111 589 03 15 00 Holding Pin
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1
cylinder is at ATDC 20.
2. Put the holding pin 111 589 03 15 00 into the cam-
shaft bearing cap (number 1, 6).
3. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
4. Remove the chain tensioner.
Installation Notice
Tightening Torque
72 -- 88 NSm (53 -- 65 lb-ft)
5. Remove the exhaust camshaft sprocket.
Installation Notice
Tightening Torque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
Tightening Torque
2nd step: 60° ± 5°
Notice: The flange bolt is designed to be used only
once, so always replace with new one.
1B2 -- 32 M161 ENGINE MECHANICAL
DAEWOO MY_2000
6. Remove the intake camshaft sprocket (E20 engine).
7. Remove the camshaft adjuster (E23, M161.970 en-
gine).
Installation Notice (Flange Bolt)
Tightening Torque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
Tightening Torque
2nd step: 60° ± 5°
Notice: The flange bolt is designed to be used only
once, so always replace with new one.
1 Flange Shaft
2 Flange Bolt
3 Compression Spring
4 Adjust Piston
5 Camshaft Sprocket
6 Seal Cover
7 Nut
8. Remove the guide rail pin using the sliding hammer
116 589 20 33 00 (02) and the threaded pin 116 589
01 34 00 (03).
Notice: Apply the sealant on guide rail pin when installa-
tion.
9. Unscrew the bolts (A).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
Bolt (A) : (M8 X 35, 4 pieces)
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