SsangYong Korando II (1996-2006 year). Manual — part 82
M161 ENGINE MECHANICAL 1B2 -- 33
DAEWOO MY_2000
10. Remove the cylinder head bolts in the reverse order
of the numerics (No.10 → No.1) using allen wrench
socket 617 589 00 10 00.
Installation Notice
Tighten the bolts as numerical order with specified
torque (No.1 → No.10).
1st step: 55 NSm (41 lb-ft)
Tightening Torque
2nd step: + 90°
g
g
q
3rd step: + 90°
Notice: Operate during engine cooling.
11. Remove the No. 1 bearing cap of the exhaust cam-
shaft.
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
12. Carefully remove the cylinder head.
13. Check the cylinder head mating surface and clean
the crankcase head bolt mounting hole.
14. Replace the cylinder head gasket with new one.
15. Check the length of the cylinder head bolt.
Installation Notice
Length (L)
When New 100 mm
Length (L)
Max. Length 105 mm
Notice: Replace the bolt if the measured length exceed
the max. length.
16. Installation should follow the removal procedure in
the reverse order.
1B2 -- 34 M161 ENGINE MECHANICAL
DAEWOO MY_2000
TIMING GEAR CASE COVER
Preceding Work: Removal of viscous clutch
Removal of cylinder head front cover
Removal of tensioning device
Removal of water pump
Removal of oil filter element
Removal of oil pan
Removal of generator bracket
1 Bolt (M8 X 60, 3 pieces)
22.5--27.5 NSm (16.6--20.3 lb-ft)
. . . . . . . . . . . . .
2 Bolt (M8 X 75, 1 piece)
22.5--27.5 NSm (16.6--20.3 lb-ft)
. . . . . . . . . . . . .
3 Seal
4 Timing gear case cover
5 O--ring
6 Sleeve
M161 ENGINE MECHANICAL 1B2 -- 35
DAEWOO MY_2000
Tools Required
116 589 20 33 00 Sliding Hammer
116 589 01 34 00 Threaded Pin
Removal & Installation Procedure
1. Remove the power steering belt pulley and A/C com-
pressor bracket.
2. Remove the oil line from power steering pump.
3. Rotate the crankshaft so that the piston of number,
cylinder is at ATDC20°.
4. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
5. Remove the chain tensioner.
Installation Notice
Tightening Torque
72 -- 88 NSm (53 -- 65 lb-ft)
6. Remove the intake and exhaust camshaft sprocket
(remove the camshaft adjuster assembly in E23 en-
gine).
Installation Notice
Tightening Torque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
Tightening Torque
2nd step: 60° ± 5°
Notice: The flange bolt is designed to be used only
once, so always replace with new one.
7. Remove the guide rail pin using the sliding hammer
116 589 20 33 00 (02) and the threaded pin 116 589
01 34 00 (03).
Notice: Apply the sealant on guide rail pin when installa-
tion.
1B2 -- 36 M161 ENGINE MECHANICAL
DAEWOO MY_2000
8. Unscrew the bolts (A).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
9. Remove the belt pulley and vibration damper.
Installation Notice (Center Bolt)
Tightening Torque
1st step: 200 + 20NSm
(148 + 15 lb-ft)
Tightening Torque
2nd step: 90° + 10°
10. Unscrew the bolts (1, 2) on timing gear case cover
and remove the timing gear case cover.
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
Notice: Be careful not to damage the cylinder head gas-
ket.
11. Remove the radial shaft seal.
Notice: Installation note replace the seal with new one.
12. Clean the timing gear case cover and crankcase
sealing surface.
13. Replace the O--ring with new one and apply the
sealant on the sealing surface.
Notice: Be careful not to stain the oil chamber of chain
tensioner with the sealant.
14. Installation should follow the removal precedure in
the reverse order.
15. Warm up the engine and check for oil leaks.
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