SsangYong Korando II (1996-2006 year). Manual — part 373
SSANGYONG MY2002
6E-4 POWER STEERING AND COLUMN
DIAGNOSTIC INFORMATION AND PROCEDURES
STEERING WHEEL FREEPLAY
INSPECTION
KAA6E020
Inspection Procedure
1. Start the engine and set the wheels in straight
ahead position.
2. Slightly move the steering wheel to the left and
right and measure steering wheel free play when
the front wheel is start to move.
Notice: If exceeds specification, the steering
column shaft connections and steering linkage
clearance. Replace or repair if necessary.
Standard
Max. 30 mm
STEERING EFFORT INSPECTION
KAA6E030
Inspection Procedure
1. Place a vehicle on the paved flat ground with front
wheels in a straight ahead position.
2. Start the engine and run it at 1,000 rpm.
3. Using a scale, measure the steering effort in both
directions.
Notice : The difference in steering effort of left
and right should be within 0.6 kg.
Standard
Max. 3.0 kg
POWER STEERING AND COLUMN 6E-5
SSANGYONG MY2002
Check the lock cylinder for damage.
Check the ignition switch for lack of free movement.
Check the steering column housing for binding or
damage.
Checks
Action
Replace the lock cylinder.
Lubricate the ignition switch.
Remove the steering shaft and clear the steering
column housing. Replace the steering column housing
as needed.
Lock System Will Not Lock
High Lock Effort
Check the lock cylinder for damage.
Check the ignition switch for lack of free movement.
Check for extreme misalignment of the housing to the
cover.
Check for a bent ignition switch mounting bracket.
Checks
Action
Replace the lock cylinder.
Lubricate the ignition switch.
Realign the cover on the housing. Replace the cover
as needed.
Replace the ignition switch mounting bracket.
STEERING COLUMN DIAGNOSIS
Lock System
Lock System Will Not Unlock
Check the lock cylinder for damage.
Check the ignition switch for lack of free movement.
Check the steering column housing for binding or
damage.
Checks
Action
Replace the lock cylinder.
Lubricate the ignition switch.
Remove the steering shaft and clear the steering
column housing. Replace the steering column housing
as needed.
High Lock Effort
Check to see that the ignition switch is set correctly.
Check the lock cylinder for damage.
Checks
Action
Reset the ignition switch.
Replace the lock cylinder. Reset the ignition switch.
Check the steering gear-to-column joints for improper
installation.
Check the steering shaft bearing for wear or damage.
Check the spherical joint for lack of lubrication.
Check the steering shaft for lack of lubrication.
Check the shaft lock snap ring for improper seating.
Checks
Action
Tighten the steering shaft universal joint pinch bolts.
Replace the steering shaft joints as needed.
Replace the steering shaft bearing.
Lubricate the spherical joint.
Lubricate the steering shaft bearing.
Adjust the shaft lock snap ring.
Replace the shaft lock snap ring as needed.
Column
Noise in the Column
SSANGYONG MY2002
6E-6 POWER STEERING AND COLUMN
Check the steering shaft bearing for wear or damage.
Check for an improperly installed or deformed dust
seal.
Check for a damaged upper or lower bearing.
Check the steering shaft universal joints for a lack of
free movement.
Checks
Action
Replace the steering shaft bearing.
Replace the dust seal.
Replace the upper or the lower bearing.
Lubricate the steering shaft universal joints. Replace
the steering shaft universal joints as needed.
Lash in the Steering Column
Loose Steering Wheel
Check for excessive clearance between the holes in
the steering wheel support or the housing and the
pivot-pin diameters.
Check to see if the upper bearing is seated correctly
in the housing.
Checks
Action
Replace the pivot pins with pivot pins of the correct
size.
Correctly seat the upper bearing. Replace the upper
bearing as needed.
High Steering Shaft Effort
Check the steering column bracket mounting bolts for
improper Installation Note.
Check for broken weld nuts on the steering column
jacket.
Checks
Action
Tighten the steering column bracket mounting bolts.
Replace the steering column jacket.
Noise When Tilting the Column
Check for worn upper tilt bumpers.
Check for tilt spring binding.
Checks
Action
Replace the upper tilt bumpers.
Adjust the tilt spring. Replace the tilt spring as needed.
Check the turn signal switch for an improper installation.
Check the canceling mechanism for broken or missing
components.
Check the turn signal switch housing for foreign material.
Checks
Action
Remove and inspect the turn signal switch. Reinstall
the switch.
Replace the canceling mechanism.
Remove any foreign material.
Turn Signal/Dimmer Switch
Turn Signal Will Not Stay in the Turn Position
Turn Signal Will Not Cancel
Check the canceling mechanism for broken or missing
components.
Checks
Action
Replace the canceling mechanism.
POWER STEERING AND COLUMN 6E-7
SSANGYONG MY2002
Check the turn signal/dimmer switch and turn signal/
dimmer switch lever for improper installation.
Check the signal/dimmer switch housing for foreign
material.
Checks
Action
Remove and inspect the turn signal/dimmer switch
and signal/dimmer switch lever. Reinstall the signal/
dimmer switch and signal/dimmer switch lever.
Remove any foreign material.
Turn Signal Will Not Indicate Lane Change
No Turn Signal Lights
Check for an inoperative turn signal flasher.
Check for a faulty turn signal switch.
Check the chassis-to-column connector for an
improper connection.
Checks
Action
Replace the turn signal flasher.
Replace the turn signal switch.
Reconnect the chassis-to-column connector.
Turn Signal/Dimmer Switch Difficult to Operate
Check for a broken lane change pressure pad or a
broken spring hanger.
Check for improper functioning of the lane change spring.
Check the turn signal switch for improper installation.
Checks
Action
Replace the lane change pressure pad or the spring
hanger.
Replace the lane change spring.
Replace the turn signal switch.
Turn Indicator Lights On, but Not Flashing
Check for a faulty turn signal switch.
Check the chassis-to-column connector for an im-
proper connection.
Checks
Action
Replace the turn signal switch.
Reconnect the chassis-to-column connector.
Front or Rear Turn Signal Lights Not Flashing
Turn Signal Lights Flash Very Slowly
Check the chassis-to-column connector for an im-
proper connection.
Checks
Action
Reconnect the chassis-to-column connector.
Check for an inoperative turn signal flasher.
Check for a faulty turn signal switch.
Check the chassis-to-column connector for an im-
proper connection.
Checks
Action
Replace the turn signal flasher.
Replace the turn signal switch.
Reconnect the chassis-to-column connector.
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