SsangYong Korando II (1996-2006 year). Manual — part 240

SSANGYONG MY2002

4D-8 FRONT BRAKES

YAD4B240

YAD4B250

YAD4B260

UNIT REPAIR

BRAKE CALIPER

Disassembly Procedure

1. Remove the caliper assembly.

2. Separate the cylinder assembly and carrier.

•

Remove the guide rod bolt.

•

Separate the cylinder assembly and carrier.

3. Disassemble the carrier.

•

Remove the pad.

•

Remove the spring.

•

Remove the guide rod and the boot.

4. Remove the cylinder assembly.

•

Remove the bleeder plug.

•

Remove the bleeder plug cap.

•

Remove the piston boot.

YAD4B270

•

Using the compressed air, blow out the piston
from housing.

Notice: Do not face in the direction of removing.

•

Remove the piston.

•

Remove the piston seal.

FRONT BRAKES 4D-9

SSANGYONG MY2002

YAD4B280

YAD4B290

3. Fasten the bleeder screw as specified torque.

Installation Notice

Assembly Procedure

1. Installation should follow the removal procedure

in the reverse order.

Notice: Clean all the parts in denatured alcohol or
brake fluid. Dry the parts with unlubricated
compressed air and blow out all the passages in
the housing and the bleeder valve.

Apply the brake fluid on the surface of the piston
and cylinder.

2. Fasten the guide rod bolt as specified torque.

Installation Notice

Tightening Torque

7 - 13 N•m

(62 - 115 lb-in)

Tightening Torque

22 - 32 N•m

(16 - 24 lb-ft)

SSANGYONG MY2002

4D-10 FRONT BRAKES

-

-

-

53

22

23

70

-

30

31

95

6

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Brake Hose Mounting Nut

Caliper Guide Lower Bolt

Caliper Mounting Bolts

Splash Shield Bolts

N • m

Application

Lb-In

Lb-Ft

SECTION 4E

REAR BRAKES

TABLE OF CONTENTS

Description and Operation . . . . . . . . ... 4E-2

Drum Brake . . . . . . . . . . . . . . . 4E-2

Disc Brake . . . . . . . . . . . . . . .. 4E-3

Service Specifications . . . . . . . . . . .. 4E-4

Diagnostic Information and Procedures . . . .. 4E-5

Inspection . . . . . . . . . . . . . . . . 4E-6

Drum Brake Type . . . . . . . . . . . . . 4E-6

Disc Brake Type . . . . . . . . . . . . .. 4E-6

Cross Sectional View . . . . . . . . . . ... 4E-8

Drum Brake (KDAC) . . . . . . . . . . . . 4E-8

Disc Brake . . . . . . . . . . . . . . .. 4E-9

Component Locator . . . . . . . . . . ... 4E-10

Drum Brake . . . . . . . . . . . . . ... 4E-10

Disc Brake . . . . . . . . . . . . . . 4E-11

Rerair Instructions . . . . . . . . . . . .. 4E-12

On-Vehicle Service . . . . . . . . . . . ... 4E-12

Disc Brake Assembly . . . . . . . . . . 4E-12

Drum Brake Assembly . . . . . . . . . ... 4E-17

Unit Repair . . . . . . . . . . . . . . .. 4E-22

Wheel Cylinder . . . . . . . . . . . . .. 4E-22

Parking Brake Lever . . . . . . . . . . ... 4E-23

Specifications . . . . . . . . . . . . . . 4E-24

Fastener Tightening Specifications . . . . . . 4E-24