SsangYong Korando II (1996-2006 year). Manual — part 321
AUTOMATIC TRANSMISSION 5A-187
SSANGYONG MY2002
7. Check the fit of the C1 clutch hub on the overdrive
shaft. If it is loose, the hub and shaft assembly
must be replaced.
8. Coat the small nylon thrust spacer with petroleum
jelly and install it over the overdrive shaft.
9. Carefully fit the overdrive shaft into the C1 cylinder
so as not to damage the sealing ring.
10. Fit the small bronze C1 hub thrust washer in place
with petroleum jelly.
11. Check the input shaft for any defect. Fit the input
shaft into the cylinder and secure it with the circlip,
ensuring that the circlip is completely seated in
the groove.
KAA5A660
12. Coat the sealing rings with petroleum jelly and fit
onto the input shaft.
KAA5A1A0
13. Assemble the C1/C2/C4 clutch assembly to the
C3 clutch and sun gear assembly.
14. Install this assembly in the transmission case.
KAA5A1B0
5A-188 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
Pump Cover and Converter Support
Notice:
•
Do not wash the nose of solenoids in solvent.
•
Ensure that the correct ‘O’ ring is fitted for the
application.
•
Be careful not to damage the needle bearings on
the assembly. Avoid any axial impact loads during
assembly.
•
Check the transmission end float. This will help to
detect any missing parts or incorrect assembly.
1. Check the pump body for any damage, chips or
irregularity. Check that the bush is firmly staked
in the drive gear.
2. Install the seal flush with the front face of the
pump body.
3. Lubricate the pump bush, and the drive and driven
gears, with automatic transmission fluid.
4. Install the pump driven gear and the pump drive
gear into the pump body.
5. Using a straight edge and thickness gauge, check
that the clearance between pump face and gears
is 0.04 - 0.018 mm.
6. Lubricate the pump body ‘O’ ring with automatic
transmission fluid and fit it to the pump body. Put
the pump body to one side.
7. Ensure that the pump cover cavities, ports and
holes are clean and free of any obstruction.
8. L u b r i c a t e a l l l o o s e p a r t s w i t h a u t o m a t i c
transmission fluid prior to assembly.
KAA5A1C0
KAA5A810
KAA5A1D0
AUTOMATIC TRANSMISSION 5A-189
SSANGYONG MY2002
11. Install the converter clutch regulator valve, plug,
spring and ‘O’ ring.
9. Assemble the primary regulator valve, spring and
plunger to the pump cover, ensuring that the
regulator valve slides freely, then fit the regulator
valve plug and ‘O’ ring.
10. Install the retaining pin.
KAA5A1F0
KAA5A1E0
12. Install the retaining pin.
KAA5A1G0
13. Install the converter clutch control valve, spring,
plug, and ‘O’ ring.
14. Install the retaining pin.
KAA5A1H0
5A-190 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
15. Install the converter release check ball and spring.
16. Install the gasket on the pump cover.
17. Install the cover plate, solenoid 7 with the retainer
and the solenoid wiring retainer to the pump cover,
ensuring that the periphery of the cover plate is
flush with the periphery of the pump cover.
18. Tighten the screws to specification in the order.
(1-5)
Installation Notice
20. Assemble the pump to the pump cover.
21. Tighten all bolts and the crescent screw finger
tight, ensuring that the pump is flush against the
pump cover. Tighten the bolts and the screw to
specification in the order. (A-F)
Installation Notice
19. Tighten the solenoid 7 screw.
Installation Notice
•
Check that neither the wiring nor the connector
p r o t r u d e s e x c e s s i v e l y , i n o r d e r t h a t a t
assembly neither the wiring and the connector
contacts or rubs on the input shaft or the C1/
C2 clutch cylinder.
22. Install the pump to transmission case gasket onto
the case.
23. Fit the ‘O’ ring to the pump cover outer diameter.
KAA5A1J0
KAA5A1K0
KAA5A1L0
Tightening Torque
13 - 16 N•m
(10 - 12 lb-ft)
Tightening Torque
13 - 16 N•m
(10 - 12 lb-ft)
Tightening
Torque
Bolt (A-E) : 24 - 27 N•m
(18 - 20 lb-ft)
Screw (F) : 13 - 16 N•m
(10 - 12 lb-ft)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст