SsangYong Korando II (1996-2006 year). Manual — part 234
SSAMGYONG MY2002
4A-14 HYDRAULIC BRAKES
KAA4A120
KAA4A130
KAA4A140
STOPLAMP SWITCH
Removal and Installation Procedure
1. Remove the stoplamp switch connector.
2. Remove the stoplamp switch.
3. Installation should follow the removal procedure
in the reverse order.
BRAKE PEDAL
Removal and Installation Procedure
1. Remove the stoplamp switch connector.
2. Remove the clevis pin and disconnect the brake
booster pushrod.
Installation Notice:
•
Install in the upper hole.
•
Install the snap pin fully in the hole of clevis
pin.
•
Apply the grease around the hold of clevis pin.
3. Remove the brake pedal mounting nut and remove
the brake pedal assembly.
Installation Notice
Tightening Torque
13 N•m (10 lb-ft)
4. Installation should follow the removal procedure
in the reverse order.
KAA4A070
3. Remove the rear bleeder valve from the caliper as
sembly.
Installation Notice
Tightening Torque
10 N•m (89 lb-ft)
•
Bleed the brake system. Refer to “Manual
Bleeding the Brakes” in this section.
•
Check the brake system for leaks.
4. Installation should follow the removal procedure in
the reverse order.
HYDRAULIC BRAKES 4A-15
SSANGYONG MY2002
Front Disc Brake Rotor
Type
Diameter
Thickness (New)
Discard Thickness
Thickness Variation
Lateral Runout (Installed)
Light Scoring of the Rotor Surface
Rear Disc Brake Rotor
Type
Diameter
Thickness (New)
Discard Thickness
Thickness Variation
Lateral Runout (Installed)
Booster
Dual
Ratio
Master Cylinder
Bore Diameter (Nominal)
Caliper
Minimum Piston Diameter (Front)
Minimum Piston Diameter (Rear)
Pad and lining
Front
Thickness (New)
Minimum Discard Thickness
Rear (Disc)
Thickness (New)
Minimum Discard Thickness
Application
Ventialated
278.30
24.00
22.00
0.013
0.03
0.40
Solid
299.00
10.40
8.50
0.013
0.03
-
7 : 1
25.40
60.00
38.00 (42.9)
10.00
2.00
9.50
1.50
E32
SPECIFICATIONS
GENERAL SPECIFICATION
mm
in
Application
Capacity
Lublicant
Description
0.7 (0.7 qt)
DOT 4
10.96
0.95
0.87
0.0005
0.001
0.002
11. 77
0.41
0.33
0.0005
0.001
8
″
& 9
″
-
1.00
2.36
1.50
0.39
0.08
0.39
0.06
SSAMGYONG MY2002
4A-16 HYDRAULIC BRAKES
10
13
-
22
-
Brake Pedal Mounting Nut
Brake Lind Fitting
Front Bleeder Valve
Front Brake Hose-to-Front Caliper Assembly Bolt
Rear Bleeder Valve
N • m
Application
Lb-In
FASTENER TIGHTENING SPECIFICATIONS
Lb-Ft
13
17
10
30
10
-
-
89
-
89
Description and Operation . . . . . . . . ... 4B-2
General Description . . . . . . . . . . . . 4B-2
Component Locator . . . . . . . . . . . . 4B-3
Repair Instructions . . . . . . . . . . . . 4B-4
On-Vehicle Service . . . . . . . . . . . . . 4B-4
Brake Oil Level Switch . . . . . . . . . . . 4B-4
Brake Fluid Reservoir . . . . . . . . . . ... 4B-4
Master Cylinder . . . . . . . . . . . . ... 4B-5
Specifications . . . . . . . . . . . . . ... 4B-8
Fastener Tightening Specifications . . . . . ... 4B-8
SECTION 4B
MASTER CYLINDER
TABLE OF CONTENTS
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