SsangYong Korando II (1996-2006 year). Manual — part 246
SSANGYONG MY2002
4E-22 REAR BRAKES
UNIT REPAIR
WHEEL CYLINDER
Disassembly Procedure
1. Remove the upper brake return spring and remove
the wheel cylinder with pulling the upper lining
outside.
2. Disassembly the wheel cylinder assembly.
•
Remove the dust boot and do not reuse them
(1).
•
Remove the piston (2).
•
Remove the piston cup and do not reuse it (3).
•
Remove the spring assembly (4).
•
Remove the bleeder screw (5).
3. Clean all the parts with the denatured alcohol. Dry
the parts with unlubricated compressed air.
Bleeder Screw
7 - 10 N•m
(62 - 89 lb-in)
8 - 12 N•m
(71 - 106 lb-in)
Wheel Cylinder
Mounting Bolt
Notice: Lubricate the new seals, the piston, the
piston cup and the wheel cylinder bore with clean
brake fluid before assembly.
4. Installation should follow the removal procedure
in the reverse order.
5. Tighten the bleeder screw and wheel cylinder as
specified torque.
YAD4C460
YAD4C470
YAD4C480
REAR BRAKES 4E-23
SSANGYONG MY2002
2. Pull out the lever pin (arrow) and Disconnect the
the parking brake lever and the adjuster lever.
3. Installation should follow the removal procedure
in the reverse order.
YAD4C500
PARKING BRAKE LEVER
1. Disconnect the parking brake lever and the
adjuster lever from the lining.
YAD4C490
SSANGYONG MY2002
4E-24 REAR BRAKES
14
20
70
-
Brake Hose Bolt
Caliper Guide Bolt
Caliper Mounting Bolts
Splash Shield-to-Knuckle Bolts
N • m
Application
Lb-In
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Lb-Ft
19
27
95
6
-
-
-
53
SECTION 4F
ANTILOCK BRAKE SYSTEM AND
TRACTION CONTROL SYSTEM
TABLE OF CONTENTS
General Description and System Opertion . . .. 4F-3
Basic Knowledge Required . . . . . . . . ... 4F-3
ABS System Components . . . . . . . . ... 4F-3
Traction Control System (TCS) Description . . ... 4F-3
EBD System . . . . . . . . . . . . . . 4F-5
EBD Failure Matrix . . . . . . . . . . . ... 4F-6
Tires and ABS/TCS . . . . . . . . . . . .. 4F-7
Hydraulic Circuit . . . . . . . . . . . . ... 4F-8
ABS 5.3 . . . . . . . . . . . . . . . ... 4F-8
ABS/TCS 5.3 . . . . . . . . . . . . . . 4F-11
Component Locator . . . . . . . . . . ... 4F-14
ABS, ABS/TCS 5.3 . . . . . . . . . . . 4F-14
Diagnosis . . . . . . . . . . . . . . . 4F-15
Diagnostic Circuit Check . . . . . . . . . 4F-15
ABS Indicator Lamp Inoperative . . . . . . . 4F-18
Traction Control System (TCS) Indicator Lamp
Inoperative . . . . . . . . . . . . . . 4F-22
EBD Indicator Lamp Inoperative . . . . . . . 4F-26
Power Supply to Control Module,
No DTCs Stored . . . . . . . . . . . .. 4F-30
ABS Indicator Lamp Illuminated Continuously,
No DTCs Stored . . . . . . . . . . . .. 4F-34
Self-Diagnostics . . . . . . . . . . . . 4F-36
Displaying DTCs . . . . . . . . . . . . 4F-36
Clearing DTCs . . . . . . . . . . . . ... 4F-36
Intermittents and Poor Connections . . . . . 4F-36
DTC 03 - Left Front Wheel Speed Sensor Fault ... 4F-38
DTC 07 - Left Front Wheel Speed Sensor
Continuity Fault . . . . . . . . . . . ... 4F-40
DTC 04 - Right Front Wheel Speed Sensor
Fault . . . . . . . . . . . . . . . ... 4F-42
DTC 08 - Right Front Wheel Speed Sensor
Continuity Fault . . . . . . . . . . . ... 4F-44
DTC 05 - Left Rear Wheel Speed Sensor Fault . 4F-46
DTC 09 - Left Rear Wheel Speed Sensor
Continuity Fault . . . . . . . . . . . ... 4F-48
DTC 06 - Right Rear Wheel Speed Sensor Fault . 4F-50
DTC 10 - Right Rear Wheel Speed Sensor
Continuity Fault . . . . . . . . . . . ... 4F-52
DTC 11 - Wheel Speed Sensor Frequency Error .. 4F-54
DTC 42 - Acceleration Sensor Fault . . . . . 4F-58
DTC 43 - Acceleration Sensor Continuity Fault . . 4F-60
DTC 13/14 - Left Front Inlet and Outlet Valve
Solenoid Fault . . . . . . . . . . . . . 4F-62
DTC 15/16 - Right Front Inlet and Outlet Valve
Solenoid Fault . . . . . . . . . . . . . 4F-64
DTC 17/18 - Left Rear Inlet and Outlet Valve
Solenoid Fault . . . . . . . . . . . . . 4F-66
DTC 19/20 - Right Rear Inlet and Outlet Valve
Solenoid Fault . . . . . . . . . . . . . 4F-68
DTC 21/22 - Left Rear Prime Line and Traction
Control System (TCS) Pilot Valve Fault . . . 4F-70
DTC 23/24 - Right Rear Prime Line and Traction
Control System (TCS) Pilot Valve Fault . . . 4F-72
DTC 12 - Valve Relay Circuit Fault . . . . . .. 4F-74
DTC 24 - Pump Motor or Pump Motor
Relay Fault . . . . . . . . . . . . . . 4E-76
DTC 27 - Stoplamp Switch Fault . . . . . . . 4E-80
DTC 28 - Low Voltage Fault . . . . . . . . 4E-84
DTC 02 - ABS Control Module Internal Fault . . 4E-88
Scheatic and Routing Diagrams . . . . . . 4E-90
ABS Circuit (Without TCS): Gasoline . . . . ... 4E-90
ABS/TCS Circuit: Gasoline . . . . . . . . . 4E-91
ABS/ABD (Automatic Brake
Differential Lock): Diesel . . . . . . . . . 4E-93
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