SsangYong Korando II (1996-2006 year). Manual — part 341
CLUTCH 5C-7
SSANGYONG MY2002
Removal & Installation Procedure
Tools Required
602589 00 40 00
Engine Lock
1. Remove the starter motor. Install the special tool
to the flywheel through the starter motor mounting
holes.
2. Unscren the release cylinder mounting bolts and
remove the release cylinder.
Installation Notice
3. Unscrew the clutch housing bolts and remove the
clutch housing, release fork and release bearing.
Installation Notice
4. Insert the centering pin into the clutch spline.
Loosen the clutch cover bolts 1/2 turn in crisscross
sequence until the spring tension is released.
Notice: Do not remove the bolts at a time, or
clutchcover can be damaged or deformed.
Tools Required
Centering Pin
661 589 00 15 00
KAA5C050
KAA5C060
KAA5C070
KAA5C080
Tightening Torque
15 - 18 N•m
(11 - 13 lb-ft)
Tightening Torque
54 N•m (40 lb-ft)
SSAMGYONG MY2002
5C-8 CLUTCH
5. Unscrew the bolts and remove the clutch cover,
pressure plate and clutch disc.
Notice: Be careful not to drop the pressure plate
and clutch disc.
Installation Notice
6. Installation should follow the removal procedure
in the reverse order.
Notice:
•
Before installation, clean oil and grease on the
flywheel surface.
•
Do not clean the clutch disc and release bearing
in solvent.
2. Clutch Disc
•
Check the facing for rivet looseness, excessive
runout, sticks, oil and grease.
•
Measure the rivet head depth.
If out limit, replace the disc.
Inspection Procedure
1. Clutch Cover
•
Check the diaphragm spring tip for wear and
height unevenness.
•
Check the pressure plate surface for wear, crack
and discoloration.
•
Check the strap plate rivet for looseness and
replace the clutch cover if loosened.
KAA5C090
KAA5C100
KAA5C110
Tightening Torque
21 - 27 N•m
(15 - 20 lb-ft)
Wear Limit
0.3 mm
Unevenness Limit
0.8 mm
CLUTCH 5C-9
SSANGYONG MY2002
3. Clutch Release Bearing
•
The release bearing is permanently lubricated
and requires no cleaning.
•
Check the bearing for sticks, damage, abnormal
noise, turning drag and wear.
4. Release Fork
•
If there is abnormal wear in contact point with
bearing, replace the release fork.
KAA5C120
SSAMGYONG MY2002
5C-10 CLUTCH
1 Snap Pin
2 Clevis Pin
3 Clevis
4 Lock Nut
5 Flange Nut . . . . . 8 - 18 N•m (6 - 13 lb-ft)
6 Push Rod
7 Cylinder Body
8 Oil Pipe . . . . . . 15 - 18 N•m (11 - 13 lb-ft)
MASTER CYLINDER
9 Clamp
10 Reservoir
11 Spring
12 Piston Assembly
13 Boot
14 Plate
15 Snap Ring
KAA5C130
Notice: Do not disassemble the No. 12.
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