SsangYong Korando II (1996-2006 year). Manual — part 340

SSAMGYONG MY2002

5C-2 CLUTCH

Clutch Cover Bolt

Clutch Housing Bolt

Clutch Release Cylinder

Master Cylinder Nut

Clutch Tube Nut

Pedal Push Rod Nut

Pedal Mounting

T/M Case Bolt

Bracket Bolt

Stopper Bolt

24

54

30 - 40

8 - 18

15 - 18

16 - 22

8 - 18

21 - 25

74

Free

With Load

SPECIFICATIONS

GENERAL SPECIFICATIONS

Application

Type

Clutch Pedal

Clutch Dise

Clutch Master Cylinder

Clutch Release Cylinder

Clutch Fluid

Hydraulic

Suspended

158 mm

5 - 10 mm

Single Dry Diaphragm

9.85 - 10.2 mm

9.2 mm

19.8 mm

φ

15.87 mm

14.0 mm

φ

17.46 mm

SAE J1703 / DOT3

Description

Type

Max. Pedal Stroke

Pedal Free Play

Type

Thickness of Disc

Stroke

Inner Diameter

Stroke

Inner Diameter

FASTENER TIGHTENING SPECIFICATIONS

17.7

39.8

22.1 - 29.5

8.9 - 13.2

11.0 - 13.2

11.8 - 16.2

8.9 - 13.2

15.4 - 18.4

54.5

N

z

z

z

z

z

m

Application

Lb-In

Lb-Ft

212.4

477.9

265.5 - 354.0

70.8 - 159.3

132.7 - 159.3

141.6 - 194.7

70.8 - 159.3

185.8 - 221.2

654.9

CLUTCH 5C-3

SSANGYONG MY2002

1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot

COMPONENT LOCATOR

CLUTCH ASSEMBLY

8 Bolt
9 Release Fork

10 Bolt
11 Spring Lock Washer
12 Transmission Input Spline
13 Release Bearing Contacting Surface
14 Contacting Point of Release Fork and Pivot

KAA5C010

Notice: Apply the long-term grease (DBL 6811.00) to No.12,13 and 14.

CLUTCH 5C-5

SSANGYONG MY2002

ON-VEHICLE SERVICE

BLEEDING OF CLUTCH SYSTEM

Bleeding procedure

Notice: Keep the fluid level over ‘MAX’ in reservoir
during bleeding operation.
Do not let fluid contact a painted surface.

1. Remove the air bolt cap of the release cylinder.

Connect a vinyl tube to the bolt.

2. Insert the other end of the tube in a vacant

container.

3. Slowly depress the clutch pedal several times.

4. With clutch pedal fully depressed, open the air

bolt and release air rind fluid in the fluid line,

5. Repeat this procedure until there are no more air

bubbles in the fluid flows.

KAA5C030

MAINTENANCE AND REPAIR

SSAMGYONG MY2002

5C-6 CLUTCH

CLUTCH DISC

Preceding Work : Removal of the transmission

KAA5C040

1 Clutch Disc
2 Clutch Cover Assembly
3 Release Bearing
4 Clutch Housing

5 Washer
6 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
7 Washer
8 Bolt . . . . . . . . . . ... 54 N•m (40 lb-ft)

Tools

602 589 00 40 00

Engine Lock

661 589 00 15 00

Centering Pin