SsangYong Korando II (1996-2006 year). Manual — part 93

M161 ENGINE MECHANICAL 1B2 -- 77

DAEWOO MY_2000

TENSIONING RAIL

Preceding Work: Removal of cylinder head

1 Sliding Rail Pin

2 Sliding Rail

3 Timing Gear Case Cover

Removal & Installation Procedure

1. Remove the timing gear case cover (3).
Notice: Be careful not to damage the gasket.
2. Remove the sliding rail (1) from the sliding rail pin (2).
Notice

D

Replace the plastic guide (2) if it is damaged.

D

For installation, exactly align the plastic guide (2) with

the sliding rail (1).

3. Installation should follow the removal procedure in

the reverse order.

1B2 -- 78 M161 ENGINE MECHANICAL

DAEWOO MY_2000

CYLINDER HEAD GUIDE RAIL

Preceding Work: Removal of cylinder head front cover

1 Bolt (M6 X 45, 2 pieces)

9--11 NSm (80--97 lb-in)

. . . . . . . . . . . . . . . . . . . . .

2 Guide Rail

M161 ENGINE MECHANICAL 1B2 -- 79

DAEWOO MY_2000

Tools Required
111 589 03 15 00 Holding Pin

Removal & Installation Procedure

1. Position the number 1 cylinder to ATDC20° guide rail.
2. Install the holding pin 111 589 03 15 00 into the no.1

and no.6 bearing cap hole.

3. Remove the chain tensioner.

Installation Notice

Tightening

Screw Plug

40 NSm

(30 lb-ft)

Tightening

Torque

Tensioner
Assembly

72 -- 88 NSm

(53 -- 65 lb-ft)

4. Unscrew the bolt (1) and remove the guide rail.

Installation Notice

Tightening Torque

9 -- 11 NSm (80 -- 97 lb-in)

5. Installation should follow the removal procedure in

the reverse order.

1B2 -- 80 M161 ENGINE MECHANICAL

DAEWOO MY_2000

CRANKCASE GUIDE RAIL

Preceding Work: Removal of timing gear case cover

1 Guide Rail Pin

2 Guide Rail

3 Timing Gear Case Cover

Removal & Installation Procedure

1. Remove the timing gear case cover (3).
Notice: Be careful not to damage the gasket when re-

moving/installing the timing gear case cover.
2. Remove the guide rail (2) from the guide rail pin (1).
Notice:

D

Replace the plastic guide (2) if damaged.

D

Connect the plastic guide (2) and the guide rail (1) by

aligning them accurately when installing.

3. Installation should follow the removal procedure in

the reverse order.