SsangYong Musso. Manual — part 351
M162 ENGINE INTAKE & EXHAUST 1G1-3
Removal & Installation Procedure
1. Release the clamp securing HFM sensor and air cleaner.
2. Disengage the air cleaner assembly and HFM sensor
assembly.
3. Unserew the mounting bolt(6) from the bracket.
Installation Notice
Tightening Torque
22.5 - 27.5 Nm
4. Release the clamp from air cleaner assembly housing and
remove the cover.
5. Remove the air cleaner assembly.
6. Remove the air cleaner housing from insulator.
Notice
Make sure the air cleaner to be seated in insulator.
7. Disengage the air duct hose and air cleaner housing and
remove the housing.
8. Remove the air duct hose.
9. Unscrew the two bolts(7) from air inlet duct.
Installation Notice
10. Remove the air inlet duct.
11. Installation should follow the removal procedure in the
reverse order.
Tightening Torque
8 - 9 Nm
1G1-4 M162 ENGINE INTAKE & EXHAUST
INTAKE AIR DUCT
1 Clamp
2 Sleeve
3 Nut
4 Clamp
5 Intake Air Duct
3. Remove the clamp (4).
4. Remove the intake air duct (5) carefully.
Installation Notice
Exactly seat the pin of intake air duct onto the crankcase
ventilation rubber mount.
5. Installation should follow the removal procedure in the
reverse order.
Removal & Installation Procedure
1. Remove the clamp (1) and disconnect the HFM sensor.
2. Remove the nut (3) (arrow).
M162 ENGINE INTAKE & EXHAUST 1G1-5
INTAKE MANIFOLD
Preceding Work : Removal of fuel distributor and injection valve
1 Bolt (M6 X 40, 4 pieces) . . . . . . . 9-11 Nm
2 Softcap
3 Resonance Flap
4 Gasket . . . . . . . . . . . . ... Replace
5 Upper Intake Manifold
6 Bolt (M8 x 50, 9 pieces) . . . . . 22.5-27.5 Nm
7 Gasket . . . . . . . . . . . . ... Replace
8 Blow-by Hose
9 Blow-by Hose
10 Clamp
11 Blow-by Nipple
12 Inlet Air Housing
13 Bolt (M6 x 40, 4 pieces) . . . . . . . 9-11 Nm
14 Throttle Body - Electric
15 Gasket . . . . . . . . . . . . ... Replace
16 Lower Intake Manifold . . . . . . . . . . .
17 Bolt (M8 x 40, 4 pieces) . . . . . 22.5-27.5 Nm
18 Nipple . . . . . . . . . . . . . Replace
19 Seal Ring
20 Connection House
21 Clamp
22 Noise Damper Assembly
23 Tapping Screw
1G1-6 M162 ENGINE INTAKE & EXHAUST
Removal & Installation Procedure
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Upper Intake Manifold
1. Disconnect the vacuum hose (8,9).
2. Loosen the clip (22).
3. Remove the upper intake manifold (5) after unscrewing the
bolt (6).
Installation Notice
Notice
Check the gasket and replace it if necessary.
4. Installation should follow the removal procedure in the
reverse order.
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Lower Intake Manifold
Preceding work : removal of upper intake manifold
1. Remove the hose of brake booster vacuum line and idle
speed connector.
2. Disconnect the hot water inlet pipe from the bottom of lower
intake manifold.
3. Unscrew the bolt (17) and remove the lower intake manifold
(16).
Installation Notice
4. Start the engine and check for leaks at each connection
part.
Tightening Torque
22.5 - 27.5 Nm
Tightening Torque
22.5 - 27.5 Nm
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