SsangYong Musso. Manual — part 355
1G2-8 M161 ENGINE INTAKE & EXHAUST
Removal & Installation Procedure
1. Disconnect the battery ground cable.
2. Remove idle speed control plug connector (arrow).
3. Disconnect the brake booster vacuum line and other
vacuum lines.
4. Disconnector the rod from bearing bracket assembly and
remove the connection piece (8).
Installation Notice
Tightening Torque
36 - 44 Nm
5. Unscrew the three bolts (4) and remove the idle regulator
and intermediate flange (6).
Installation Notice
Tightening Torque
22.5 - 27.5 Nm
6. Unscrew the two bolts (M8 X 16) and remove the support
assembly (arrow).
Installation Notice
7. Unscrew the intake manifold assembly mounting bolts (1)
and remove the intake manifold and gasket.
Installation Notice
Notice
Replace the gasket with new one.
8. Installation should follow the removal procedure in the
reverse order.
9. Start the engine and check for leaks in each connection.
Tightening Torque
22.5 - 27.5 Nm
Tightening Torque
22.5 - 27.5 Nm
M161 ENGINE INTAKE & EXHAUST 1G2-9
EXHAUST MANIFOLD
1 Oxygen Sensor . . . . . . . .. 49.5-60.5 Nm
2 Bolt (4 pieces) . . . . . . . . . . 9-11 Nm
3 Upper Cover
4 Nut (11 pieces). . . . . . . ... 31.5-38.5 Nm
5 Exhaust Manifold
6 Flange Bolt & Exhaust Pipe
Mounting Nut . . . . . . . . . . . 30 Nm
7 Gasket . . . . . . . . . . . . ... Replace
Removal & Installation Procedure
1. Remove the oxygen sensor if necessary.
Installation Notice
Tightening Torque
49.5 - 60.5 Nm
2. Unscrew the bolt (2) and remove the exhaust manifold upper
cover (3).
3. Unscrew the flange bolt (6) of front exhaust pipe and
separate the front exhaust pipe.
Installation Notice
Tightening Torque
30 Nm
Notice
Check the exhaust pipe mounting nut, and replace it with
new one if necessary.
1G2-10 M161 ENGINE INTAKE & EXHAUST
4. Unscrew the eleven nuts (4) and remove the exhaust
manifold (5) and gasket (7).
Installation Notice
Tightening Torque
31.5 - 38.5 Nm
5. Replace the gasket (7) with new one.
6. Installation should follow the removal procedure in the
reverse order.
M161 ENGINE INTAKE & EXHAUST 1G2-11
Removal and Installation of Exhaust Line
1 Heat Protector-Floor
2 Pipe Assembly-Front Exhaust
3 Gasket
4 Heat Protector-Rear Exhaust
5 Road Assembly-Muffler Mounting Rear
6 Heat Pro-Tector Dash
7 Heat Pro-Tector Floor
8 Heat Pro-Tector Rear Exhaust
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