SsangYong Musso. Manual — part 501
CLUTCH 5C-5
Checks
Poor Lubrication on Clutch Cable
Poor Lubrication on Pedal Shaft
Poor Lubrication on Clutch Pedal
Not Using the Clutch
After Disengagement
When Disengaging
DIFFICULT PEDAL OPERATION
Action
Lubricate or Replace
Lubricate or Replace
Repair
CLUTCH NOISY
Checks
Action
Adjust
Replace
Replace
Replace
Repair
Replace
Insufficient Clutch Pedal Free play
Excessive Wear of Facing
Worn or Damaged Release Bearing
Poor Lubrication Contact Surface of Bearing
Faulty Installation of Clutch Assembly or Bearing
Damaged Pilot Bushing
Clutch Pedal is Partially Depressed
and Vehicle Speed is Reduced
5C-6 CLUTCH
COMPONENT LOCATOR
CLUTCH ASSEMBLY
1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot
8 Bolt
9 Release Fork
10 Bolt
11 Spring Lock Washer
12 Transmission Input Spline
13 Release Bearing Contacting Surface
14 Contacting Point of Release Fork and Pivot
Notice
Apply the long-term grease (DBL 6811.00) to No.12,13 and 14.
CLUTCH 5C-7
PEDAL AND MASTER CYLINDER
1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Tube
4 Clutch Oil Chamber
5 Clutch Tube
6 Clutch Hose
7 Clutch Release Cylinder
5C-8 CLUTCH
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
BLEEDING OF CLUTCH SYSTEM
Bleeding procedure
Notice
Keep the fluid level over ‘MAX’ in reservoir during
bleeding operation.
Do not let fluid contact a painted surface.
1. Remove the air bolt cap of the release cylinder.
Connect a vinyl tube to the bolt.
2. Insert the other end of the tube in a vacant container.
3. Slowly depress the clutch pedal several times.
4. With clutch pedal fully depressed, open the air bolt and
release air rind fluid in the fluid line,
5. Repeat this procedure until there are no more air bubbles
in the fluid flows.
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