SsangYong Musso. Manual — part 502

CLUTCH 5C-9

CLUTCH DISC

Preceding Work : Removal of the transmission

1 Clutch Disc
2 Clutch Cover Assembly
3 Release Bearing
4 Clutch Housing

Tools

602 589 00 40 00 Engine Lock

661 589 00 15 00 Centering Pin

5 Washer
6 Bolt . . . . . . . . . . . . . . ... 23 Nm
7 Washer
8 Bolt . . . . . . . . . . . . . . ... 44 Nm

5C-10 CLUTCH

Removal & Installation Procedure

1. Remove the starter motor. Install the special tool to the

flywheel through the starter motor mounting holes.

Tightening Torque

47 Nm

Engine Lock 602 589 00 40 00

2. Unscren the release cylinder mounting bolts and remove

the release cylinder.

Installation Notice

3. Unscrew the clutch housing bolts and remove the clutch

housing, release fork and release bearing.

Installation Notice

4. Insert the centering pin into the clutch spline.

Loosen the clutch cover bolts 1/2 turn in crisscross sequence
until the spring tension is released.

Notice

Do not remove the bolts at a time, or clutchcover can be
damaged or deformed.

Centering Pin 661 589 00 15 00

Tightening Torque

30 - 40 Nm

CLUTCH 5C-11

5. Unscrew the bolts and remove the clutch cover, pressure

plate and clutch disc.

Notice

Be careful not to drop the pressure plate and clutch disc.

Installation Notice

Tightening Torque

21 - 27 Nm

6. Installation should follow the removal procedure in the

reverse order.

Notice

!

Before installation, clean oil and grease on the
flywheel surface.

!

Do not clean the clutch disc and release bearing in
solvent.

5C-12 CLUTCH

Inspection Procedure

1. Clutch Cover

!

Check the diaphragm spring tip for wear and height

unevenness.

!

Check the pressure plate surface for wear, crack and

discoloration.

!

Check the strap plate rivet for looseness and replace

the clutch cover if loosened.

Unevenness Limit

0.8 mm

2. Clutch Disc

!

Check the facing for rivet looseness, excessive runout,

sticks, oil and grease.

!

Measure the rivet head depth.

If out limit, replace the disc.

3. Clutch Release Bearing

!

The release bearing is permanently lubricated and

requires no cleaning.

!

Check the bearing for sticks, damage, abnormal noise,

turning drag and wear.

4. Release Fork

!

If there is abnormal wear in contact point with bearing,

replace the release fork.

Wear Limit

0.3 mm