SsangYong Musso. Manual — part 419
1F3-26 OM600 ENGINE CONTROLS
Tools Required
001 589 65 09 00 Serration Wrench
Removal & Installation Procedure
1. Remove the plastic clip from the injection pipe
2. Remove the fuel return hose.
3. Disconnect the injection pipes from the injection nozzles and
push them to the side.
4. Remove the fuel injection nozzle.
Serration Wrench 001 589 65 09 00
Notice
Replace the washers.
5. Installation should follow the removal procedure in the
reverse order.
Notice
Pay attention to the installation position of new nozzle washer
and tightening torque
OM600 ENGINE CONTROLS 1F3-27
INJECTION NOZZLE REPAIR
Preceding Work : Removal of fuel injection nozzle
1 Nozzle Holder
2 Steel Washer
3 Compression Spring
4 Thrust Pin
5 Intermediate Disc
6 Nozzle Needle
7 Nozzle Body
8 Nozzle Tensioning Nut . . . . . . . . 80Nm
1F3-28 OM600 ENGINE CONTROLS
Tools Required
001 589 65 09 00 Socket Wrench Insert
000 589 00 68 00 Cleaning Set
Repair Procedure
1. Clamp the nozzle holder (1) in a vice and remove the nozzle
tensioning nut (8).
Notice
Use protective jaws for clamping.
2. Disassemble the fuel injection nozzle.
Socket Wrench Insert 001 589 65 09 00
3. Clean the nozzle needle (6) and nozzle body (7) with an
abradant.
4. Clean the nozzle seat with cleaning cutter.
Cleaning Set 000 589 00 68 00
5. Immerse nozzle needle (6) and nozzle body (7) in filtered
diesel fuel. When the nozzle body is held vertical, the weight
of the nozzle needle must cause it to slide down toward the
nozzle needle seat.
6. Assemble the injection nozzle so that the tip of the thrust
(4) pin is facing toward the nozzle holder.
Tightening Torque
80 Nm
Notice
Nozzle needle (6) and nozzle body (7) should always be
replaced as a pair.
OM600 ENGINE CONTROLS 1F3-29
7. Check the fuel injection nozzle and adjust opening pressure
if necessary.
Opening pressure adjustment
Disassemble the fuel injection nozzle and replace the steel
washer (2).
Notice
Each 0.05mm thickness of the washer results in a pressure
difference of approx. 3bar.
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