SsangYong Musso. Manual — part 318
1F1-30 M162 ENGINE CONTROLS
Failure
code
Item
Checking method
Test
step
Requirement
Specified
value
Possible cause
3.2 - 3.6 bar
•••••
Fuel
pressure:in
idling speed
- When the
vacuum is
applied
•
Engine:in idling
- Close the valve
screw on pressure
tester
⇒
1.0
Connect the fuel
pressure test plug to
the pressure tester
(refer to the flgure on
previous page).
•
⇒
Fuel pump test
•
Fuel pressure
regulator
3.7 - 4.2 bar
•••••
Fuel
pressure:in
idling speed
- When the
vacuum is
not applied
•
Engine:in idling
- Close the valve
screw on pressure
tester
⇒
2.0
Connect the fuel
pressure test plug to
the pressure tester
(refer to the flgure on
previous page).
•
Fuel pressure
regulator
> 3.0 bar
•••••
Fuel system
internal
leakage:
•
Engine:stop
⇒
3.0
Connect the fuel
pressure test plug to
the pressure tester
(refer to the flgure on
previous page).
•
The pressure drops
rapidly:non-return
valve in fuel pump
> 2.5 bar
•
After 30 minutes from
engine stop
•
The pressure drops
slowly:
- Injector test
- Fuel pressure
regulator
- O-ring
M162 ENGINE CONTROLS 1F1-31
FUEL PUMP TEST
Preparation
1 ECU
2 Test Coupling(No.1-60)
3 Test Coupling(No.61-120)
4 Stop Watch
5 Measuring Beaker
Connection of the Equipment
1. Turn the ignition switch to "OFF" position.
2. Connect the test box to the ECU.
03 Test Box
04 ECU Test Cable
Tools Required
103 589 00 21 00 Pressure Tester
210 589 00 99 00 Adaptor Line
129 589 00 21 00 Test Box
210 589 08 63 00 Ecu Test Cable
1F1-32 M162 ENGINE CONTROLS
Failure
code
Item
Checking method
Test
step
Requirement
Specified
value
Possible cause
1 liter of fuel
supply for
max. 35
seconds
•••••
Fuel pump:
- Fuel supply
ratio
•
Ignition:ON
- Disconnect the fuel
return pipe and
connect the host to
beaker to collect the
supplied fuel
⇒
1.0
•
⇒
2.0
•
Check the fuel line
5 - 9 A
•••••
Fuel pump:
- Current
consumption
•
Ignition:ON
- Remove the fuel
relay from the fuse
and relay box in
luggage
compartment and
connect the
amperemeter
between No.1 and
No.3 in relay
box(fuel pump relay
removed position)
for measuring
current consumption
⇒
2.0
•
Fuel pump
5
33
Multi tester(DC current)
3
1
M162 ENGINE CONTROLS 1F1-33
Connection of the Equipment
1. Connect the test box to the ECU as shown in the figure.
2. Remove the 2-pin coupling from injector.
3. Remove the fuel distributor and injector with a unit. At this
time, do not remove the supply and return line.
4. Connect the shop made cable to the injector with a firing
order.
5. Collect the fuel from injector.
INJECTOR TEST
1 ECU
2 Test Coupling(No.1-60)
3 Test Coupling(No.61-120)
4 Measuring Beaker
5 Shop Made Cable
Preparation
03 Test Box
04 ECU Test Cable
Tools Required
129 589 00 21 00 Test Box
210 589 08 63 00 Ecu Test Cable
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