SsangYong Korando III (2010 year). Manual — part 28
02-3
0000-00
Unit
Description
Specification
Remark
Cylinder head
Height
131.9 to 132.1mm
Flatness
below 0.1mm
Valve protrusion
Intake Valve
0.1~0.7mm
Exhaust Valve
0.1~0.7mm
Flatness on
manifold side
Intake manifold
0.08mm
Exhaust manifold
0.08mm
Mass balance
shaft (MBU)
Backlash
0.05 to 0.15mm
Connecting rod
End play
0.5 to 1.5mm
Camshaft
Axial end play
Intake
0.1~0.35mm
Exhaust
0.1~0.35mm
Camshaft position
sensor
Distance between Camshaft position
sensor and sprocket
0.20 to 1.80mm
Valve
밸브와 피스톤
간극
Intake
약 0.7mm
Exhaust
약 0.8mm
Valve recess
Intake
0.1~0.7mm
Exhaust
실린더 블록
피스톤 돌출량
0.475 to 0.745mm
피스톤 링
TOP 링 엔드 갭
0.20 to 0.35mm
2nd 링 엔드 갭
0.35 to 0.50mm
3rd 링 엔드 갭
0.2 to 0.40mm
옵셋 (off-set)
0.3mm
헤드 가스켓
피스톤 돌출량
0.475~0.540
1.2t
0.541~0.649
1.3t
0.650~0.745
1.4t
1. SPECIFICATION
Unit
Description
Cylinder head
Height
Flatness
Valve protrusion
Intake Valve
Exhaust Valve
Flatness on
manifold side
Intake manifold
0.08mm
Exhaust manifold
0.08mm
Mass balance
shaft (MBU)
Backlash
Connecting rod
End play
Camshaft
Axial end play
Intake
0.1 to 0.35mm
Exhaust
0.1 to 0.35mm
Camshaft position
sensor
Distance between Camshaft position
sensor and sprocket
Valve
Clearance
between valve
and piston
Intake
Approx. 0.7mm
Exhaust
Approx. 0.8mm
Valve recess
Intake
0.6 to 1.0mm
Exhaust
0.6 to 1.0mm
Cylinder block
Piston protrusion
Piston ring
TOP ring end gap
2nd ring end gap
3rd ring end gap
Offset
Head gasket
Piston protrusion
0.475~0.540
1.2t
0.541~0.649
1.3t
0.650~0.745
1.4t
02-4
2. TIGHTENING TORQUE
Component
Size
Quantity
Tightening torque
(Nm)
Remark
(Total torque)
Main bearing cap
M12×82
10
55 ± 5Nm,
180˚
Not re-usable
Connecting rod cap
M9×52
8
40 ± 5Nm,
90˚ ± 10˚
50~80Nm
Crankshaft rear cover
M6×20
6
10 ± 1Nm
-
Oil pump
M8×35
3
25 ± 2.5Nm
-
Flywheel
M10×22
8
45 ± 5Nm,
90˚ ± 10˚
Not re-usable
Isolation damper center
bolt
M18×50
1
200 ± 20Nm,
180˚ ± 20˚
660~720Nm
Not re-usable
Oil pan
M6×20
18
10 ± 1Nm
-
M6×35
2
10 ± 1Nm
-
M6×85
2
10 ± 1Nm
-
M6×120
2
10 ± 1Nm
-
M8×40
2
25 ± 2.5Nm
-
HP pump main nut
M14×1.5-8-1
1
650 ± 5Nm
-
HP pump mounting bolt
M8×55
3
25 ± 2.5Nm
-
Cylinder head
M13×150
12
85Nm
270° ± 10°
-
Camshaft cap
M6×30
16
10 ± 1Nm
-
M8×60
4
25 ± 2.5Nm
-
Exhaust stud bolt
10
15 ± 1.5Nm
-
Exhaust sprocket bolt
M11×40
1
30 ± 3Nm
-
Chain tensioner screw
plug
M38×1.5
1
25 ± 2.5Nm
-
Coolant temperature
sensor
1
20 ± 2.0Nm
-
Belt auto tensioner
M8×30(LOW)
1
25 ± 2.5Nm
-
M10×75(Upper)
1
55 ± 5.5Nm
-
Coolant pump
M6×50
7
10 ± 1.0Nm
-
02-5
0000-00
품명
규격
볼트
수량
규정토오크(Nm)
비고
(총 토오크)
Knock sensor
M8×28
2
20 ± 5Nm
-
Cam position sensor
M8×14
1
10 ~ 14Nm
-
T-MAP pressure sensor
M6×20
1
10 ± 1Nm
-
Exhaust manifold
M8
10
40 ± 4Nm
-
Turbocharger
M8
3
25 ± 2.5Nm
-
T/C support bracket bolt
1
25 ± 2.5Nm
-
T/C support bracket bolt
M8
1
25 ± 2.5Nm
-
T/C oil supply pipe
M6(block side)
1
10 ± 1.0Nm
-
M6(turbo side)
1
17 ± 2.0Nm
-
T/C oil return pipe
M6×16
(turbo side)
2
10 ± 1Nm
-
M6×16
(block side)
2
10 ± 1Nm
-
EGR valve
M8×22
3
25 ± 2.5Nm
-
EGR pipe bolt (Intake
side)
M6×25
2
10 ± 1Nm
-
EGR pipe bolt (EGR
cooler side)
M8×16
2
25 ± 2.5Nm
-
Component
Size
Quantity
Tightening torque
(Nm)
Remark
(Total torque)
Hot water inlet pipe
M6×12
2
10 ± 1Nm
-
Alternator
M10×90
1
25 ± 2.5Nm
Lower
M10×116
1
46 ± 4.6Nm
Upper
A/C compressor
M8×85
4
25 ± 2.5Nm
-
A/C bracket
M6×25
4
10 ± 1Nm
-
Intake manifold
M8×35
2
25 ± 2.5Nm
-
M8×110
6
25 ± 2.5Nm
-
Oil filter module
M8×40
6
25 ± 2.5Nm
-
M8×20
1
25 ± 2.5Nm
-
M8×140
2
25 ± 2.5Nm
-
02-6
품명
규격
볼트
수량
규정토오크(Nm)
비고
(총 토오크)
Oil gauge tube
M6×16
1
10 ± 1Nm
-
Oil filter cap
1
25 ± 2.5Nm
-
Fuel rail
M8×35
2
25 ± 2.5Nm
-
Injector clamp bolt
M6×60
2
9 ± 1.0Nm
130˚ + 10˚
-
High pressure pipe
(between HP pump and
fuel rail)
M17
1
30 ± 3Nm
-
High pressure pipe
(between fuel rail and
injector)
M17
4
30 ± 3Nm
-
Crank position sensor
M5×14
1
8 ± 0.4Nm
-
Main wiring
M6×16
5
10 ± 1Nm
-
Intake duct
M8x25
3
25 ± 2.5Nm
-
Power steering pump
M8×100
3
25 ± 2.5Nm
-
Mass balance shaft
(MBU)
M8×45
6
30 ± 3Nm
-
Cylinder head front cover
M6×10
5
10 ± 1Nm
-
품명
규격
볼트
수량
규정토오크(Nm)
비고
(총 토오크)
Timing gear case cover
M6×40
7
10 ± 1Nm
-
M6×45
1
10 ± 1Nm
-
M6×50
3
10 ± 1Nm
-
Cylinder head cover
M6×35
21
10 ± 1Nm
-
Component
Size
Quantity
Tightening torque
(Nm)
Remark
(Total torque)
Idle pulley/Tensioner
pulley
1
45 ± 4.5Nm
-
Glow plug
M5
4
20 ± 2Nm
-
Vacuum pump
M8×25
3
10 ± 1Nm
-
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