SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 93
DI02-47
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EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
Notice
The snap rings should be replaced with new one.
5. Lubricate piston pin and push in by hand.
4. Fit the piston onto connecting rod so that the marking
on piston crown and locking slot are facing to straight
ahead direction.
Notice
Install the piston so that the piston recess (marking)
or the stamped surface of connecting rod is facing to
straight ahead direction.
Notice
Do not heat up the piston.
6. Place new snap rings into the grooves.
7. Lubricate the cylinder bore, connecting rod bearing
journals, connecting rod bearing shells and pistons.
8. Push piston into the cylinder with a wooden stick.
Notice
The marking on the piston crown must be facing to
straight ahead direction.
9. Insert connecting rod bearing shells.
Notice
•
The upper and lower connecting rod bearings have
same appearance. Therefore, make sure to check
the part number before replacing them.
•
Install bearing rod bearing cap so that so that the
retaining lugs are on the same side of the
connecting rod bearing.
DI02-48
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AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
10. Measure stretch shaft diameter of the connecting rod
bolts.
Limit “C”
7.1 mm
0.5 ~ 1.5 mm
Specified value
40 ± 5.0 Nm,
90° + 10°
Tightening torque
12. Position piston to TDC and measure the distance between
piston and mating surface of crankcase.
•
Measure at both ends of axial direction.
11. Lubricate the new connecting rod bolts and tighten.
Installation Notice
• End play of connecting rod cap
Permissible piston
protrusion
0.765 ~ 1.055 mm
DI02-49
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
Special Tools and Equipment
Name and Part Number
Application
Piston protrusion measuring jig
Y99220122B
Piston insertion jig
Y99220172B
DI02-50
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
HIGH PRESSURE PUMP (HPP)
1. Inlet Metering Valve (IMV)
2. Hydraulic pressure head
3. Plunger
4. Drive shaft and cam ring
5. Housing
6. Roller and shoe
7. Low pressure pump
8. Fuel temperature sensor
9. Venting
10. High fuel pressure supply line
11. Pressure regulator
COMPONENTS LOCATOR
Low pressure line
High pressure
line
Venturi return line
Fuel temperature sensor
High pressure
supply line
IMV connector
Inlet Metering
Valve (IMV)
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