SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 94
DI02-51
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
Preceding works:
- Removal of fan belt (including cooling fan and fan clutch)
and fan shroud
- Removal of intake manifold assembly
- Removal of water pump pulley
- Removal of auto tensioner
- Removal of EGR pipe
- Removal of oil dipstic gauge
Notice
• To prevent oil leaks, store the removed auto tensioner it
upright position.
• Be careful not to damage the rubber bellows.
• Plug the oil ports for HP pump with sealing caps.
1. Set crankshaft pulley to OT point. Open the oil filler cap
and check if the cam shaft notch marking is aligned to
OT point.
2. Remove the cooling fan idle pulley with a pulley holder
(special tool).
DISASSEMBLY AND REASSEMBLY
DI02-52
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
3. Remove the cooling fan bracket assembly.
4. Place the marks on the chain and HP pump sprocket for
installation.
5. Remove the vacuum modulator bracket.
6. Remvoe the fuel pipes and wiring connectors which
connected to fuel pump.
Notice
Be careful not to get the sealant or foreign materials
into the engine.
7. Turn the crankshaft pulley to the counter clockwise
direction to ATDC 45° then remove the chain tensioner.
Installation Notice
Tightening torque
64 ± 5 Nm
DI02-53
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
10. Remove the sprocket bolts and center nut and after
slightly lifted up the chain, remove the pump sprocket.
Installation Notice
11. Remove the HP pump bearing with HP pump bearing
puller (special tool).
Tightening torque
Sprocket bolt
Center nut
Nm
20 Nm + 90°
65 ± 5 Nm
Notice
Do not apply excessive force. The timing chain may
deviates.
9. Install a special tool into the cooling fan bracket hole to
hold the sprocket.
8. While insert finger and push the chain guide backward
direction and turn the crankshaft pulley to ATDC 65° by
counter clockwise direction until feel the chain guide
inclined backward.
DI02-54
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.9
12. Remove the HP pump mounting bracket.
Installation Notice
13. Unscrew the external bolts and remove the HP pump
while rocking and tapping it with a rubber hammer.
Tightening torque
24 ± 2.4 Nm
Notice
• To prevent HP pump shaft damaging, do not apply
excessive impact.
• Do not apply excessive force. The timing chain may
deviates.
14. Remove the HP pump.
15. Install the new HP pump with sealing caps.
16. When replaced the HP pump, initialize the fuel pressure
by using SCAN-100. Refer to “Trouble Diagnosis” section
in this manual.
Notice
Remove the sealing caps only when connecting the
pipes and hoses.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст