SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 25

1B-84

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSL ENG SM - 2005.7

7. Connect the new timing chain (2) to the used timing chain

(3) with the link (5), center plate (6, thickness 1.6 mm),
and the outer plate (7).

8. Rotate the crankshaft in the direction if engine revolution

by pressing the new timing chain against the exhaust
camshaft sprocket to prevent it to be tangled.

Notice

Be sure to remove the wedge before cranking the
engine.

9. Take out the used timing chain out from the chain housing.

10. Connect both separators of the new timing chain with

the link (5) and the center plate (6).

11. Install the jaw (a) and the thrust piece (b) to the assembly

tool as shown in the figures.

6. Remove the outer plate (7) with the screw driver and

remove the link.

1B-85

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSLENG SM - 2005.7

15. Replace the thrust piece (b) as shown in the figure.

13. Install the chain assembly A9913 0010B (000 589 58 43

00) above the link and tighten the spindle (c) until a block
is felt.

14. Place the chain assembly A9913 0010B (000 589 58 43

00).

12. Place the outer plate (7, thickness 1.2 mm) inside the

thrust piece (b).

16. Install the chain assembly A9913 0010B (000 589 58 43

00) to the link pin and tighten the spindle (c).

Installation Notice

Tightening torque

30 Nm (22 lb-ft)

1B-86

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

M162 GSL ENG SM - 2005.7

40 Nm (30 lb-ft)

72 ~ 88 Nm

(53 ~ 65 lb-ft)

17. Rivet the link pin.

Check the condition and it again if necessary.

18. Install the chain tensioner.

Installation Notice

19. Check the camshaft timing position.

Screw plug

Tensioner

assembly

Tightening torque

1B-87

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

TENSIONING RAIL

Preceding Work: Removal of timing gear case cover

1. Tensioning rail

2. Plastic guide

Removal & Installation Procedure

1. Put the assembly mark at the camshaft sprocket and

the timing chain with the paint (arrow).

2. Remove the exhaust camshaft sprocket.

3. Remove the tensioning rail (1) from the tensioning rail

pin (3).

Notice

•

Replace the plastic guide (2) if it is damaged.

•

For installation, exactly align the plastic guide (2)
with the tensioning rail (1).

4. Installation should follow the removal procedure in the

reverse order.

5. Check the camshaft timing position.

3. Tensioning rail pin

4. Guide rail