SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 26
1B-88
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
CYLINDER HEAD GUIDE RAIL
Preceding Work: Removal of cylinder head cover
Removal & Installation Procedure
1. Remove the chain tensioner (1).
2. Turn the exhaust camshaft to the camshaft rotating
direction using the wrench (4) and loosen the timing chain
at upper guide rail (2).
3. Pull out the upper guide rail pin from the guide rail (2).
4. Turn the exhaust camshaft to the opposite direction of
rotation using the wrench.
5. Check for damages at the upper sliding rail and replace
it if necessary. Install the upper guide rail pin.
6. Install the chain tensioner.
Installation Notice
1. Chain tensioner
2. Upper guide rail
3. Upper guide rail pin
4. Wrench (special tool)
Tightening torque
40 Nm (30 lb-ft)
72 ~ 88 Nm
(53 ~ 65 lb-ft)
Screw Plug
Tensioner
Assembly
1B-89
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
CRANKCASE GUIDE RAIL
Preceding Work: Removal of timing gear case cover
1. Guide rail
2. Plastic guide
Removal & Installation Procedure
1. Put the assembly mark at the camshaft sprocket and
the timing chain with the paint (arrow).
2. Remove the exhaust camshaft sprocket.
3. Remove the guide rail (1) from the guide rail pin (3).
Notice
•
Replace the plastic guide (2) if damaged.
•
Connect the plastic guide (2) and the guide rail (1)
by aligning them accurately when installing.
4. Installation should follow the removal procedure in the
reverse order.
5. Check the camshaft timing position.
3. Guide rail pin
4. Tensioning rail
1B-90
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
1. Oil pump chain tensioner
2. Oil pump chain bushing
3. Oil pump chain spring
4. Crankshaft sprocket
5. Key
CRANKSHAFT SPROCKET
Preceding Work: Removal of oil pan
Removal of tensioning rail
Removal of crankcase guide rail
6. Bolt (M8 x 20, 1 piece) / Washer
. . . . . . . . . 29 ~ 35 Nm (21 ~ 26 lb-ft)
7. Oil pump sprocket
8. Oil pump
9. Oil pump roller chain
10. Timing chain
1B-91
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Tools Required
W9911 0050B (615 589 01 33 00) Crankshaft Sprocker Puller
Removal & Installation Procedure
1. Put the assembly mark at the crankshaft sprocket (4)
and the timing chain (10) with the paint (arrow).
Notice
Align the assembly marks on cranshaft sprocket and
timing chain. Also, align the assembly marks on
camshaft sprocket and timing chain when installing.
2. Unscrew the bolt (6) and remove the oil pump sprocket
(7) from the oil pump.
Installation Notice
3. Remove the oil pump roller chain (9).
4. Remove the oil pump chain tensioner (1), oil pump chain
bushing (2), and the oil pump chain spring (3).
5. Remove the crankshaft sprocket (4) using the crankshaft
sprocket puller W9911 0050B (615 589 01 33 00).
Notice
•
Make sure not to lose the crankshaft pulley key (5)
when removing.
•
Install the crankshaft sprocket (4) after warming it
up.
6. Installation should follow the removal procedure in the
reverse order.
Tightening torque
29 ~ 35 Nm
(21 ~ 26 lb-ft)
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