SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 388
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
28
4G
Inspection
Rack Gear Shaft
1. Check the rack gear for deformation and damage.
• Place the V-blocks (1) on the flatten plate.
• Put the rack gear (2 and 4) on the V-blocks.
• Measure the straightness of rack gear with a dial
gauge.
• Check the rack gear for abnormal wear and damage.
4. Check the steering gear housing (a) for crack, distortion
and abnormal wear.
3. Check the tie rod end and the rack and pinion bellows for
damage.
• Check the tie rod end boot (1) for crack and abnormal
wear.
• Check the rack and pinion boot (2) for crack and
abnormal wear.
2. Check the steering pinion gear for damage.
• Check the pinion gear (1) for abnormal wear and
damage.
• Check the bearing (2) for looseness and operation.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
29
4G
10. Check the bearings and oil seals for damage.
• Check the pinion shaft seal (1) for wear and leakage.
• Check the needle bearing (2) for wear.
• Check the steering pinion bearing (3) for wear.
11. Replace all the defective components with new ones.
8. Check the tie rod end and the rack and pinion boot for
crack and abnormal wear.
9. Check the metal components for wear.
• Check the pinion gear for abnormal wear and damage.
• Check the rack gear for abnormal wear and damage.
• Check the steering gear housing for wear and damage.
7. Check the tie rod end and the rotating area (1) of tie rod
ball joint for damage.
5. Check the tie rod end and the tie rod ball joint for damage.
• Check the tie rod end ball joint for operation.
• Check the tie rod ball joint for operation. Check the
tie rod for deflection due to its weight.
6. Replace all the defective components with new ones.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
30
4G
2. Remove the pump clip and disassemble the pump from reservoir tank.
Reservior tank
Pump assembly
Mounting clip
Mounting clip
4. STEERING GEAR PUMP AND OIL PIPE
Power Steering Gear Pump Assembly
Preceding Work: 1. Disconnect the battery negative cable.
2. Remove fan belt and drain the power steering oil.
1. Unscrew th pump mounting bolt/nut(1) and disconnect
the oil pipes(2, 3).
Tightening torque
Mounting nut (1): 2.0 ~ 2.3 kgm
Oil pump (2): 4.5 ~ 5.0 kgm
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
31
4G
Oil supply pipe
(High pressure)
Low pressure pipe
High pressure pipe
Oil return pipe
(Low pressure)
1.Oil pump
2. Gear box
Sub frame
Pipe mounting bolts
Power Steering Oil Pipes
Preceding Work: Drain the power steering oil.
1. Disconnect the oil pipes(High, low pressure) frame the steering oil pump, power steering and sub framegear box.
[Notice]
•
If two oil pipes ( High, Low pressure ) are installed as
changed, abnormal vibration is detected through steering
handle and this damage to the power steering system.
(Smaller hole diameter for high pressure pipe)
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