SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 387
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
24
4G
5. Remove the dust cover (1) and retainer ring (2).
Disassembly and Reassembly of
Steering Gear Box
Disassembly
* Describes the basic power steering assembly.
1. Remove the tie rod end boot (a).
2. Remove the feed lines (2) from the cylinder tube in gear
box.
3. Remove the feed lines (1) from the valve housing in gear
box.
4. Unscrew the lock nut (1) and remove the plug (2) and
spring (3).
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
25
4G
8. Remove the pinion bearing (6) by tapping it with a long
and flat head drift and plastic hammer.
7. Remove the steering pinion (5) from pinion bearing by
tapping the bottom end of steering pinion with a flat drift
and plastic hammer.
6. Remove the pinion dust cover (lower, 3) and unscrew the
pinion lock nut (4).
[Notice]
Before removing the pinion lock nut, make sure to lock the
pinion gear to prevent it from damaging.
[Notice]
Align the center of the drift and the bottom end of steering
pinion.
9. Remove the pinion shaft seal (7), needle bearing (8) and
retaining ring (9).
[Notice]
Do not disassemble the power steering gear housing and
rack gear. Replace it as an assembly if needed.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
26
4G
4. Install the rack bearing.
• Install the adjusting spring.
• Tighten the adjusting plug with a specified tightening
torque.
• Tighten the lock nut.
• Adjust the preload of steering gear.
Reassembly
1. Install the steering pinion gear.
1) Install the retaining ring.
2) Install the needle bearing.
3) Install the pinion shaft seal by tapping it with a long
and flat end drift.
2. Tighten the steering pinion lock nut (4) with a specified
tightening torque.
3. Tighten the steering pinion dust cover (5) with a specified
tightening torque.
1) Install the retaining ring (6).
2) Install the plastic dust cover (7).
[Notice]
Make sure that the pinion bearing is not offset with the
steering pinion lock nut.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
POWER STEERING
STAVIC - 2004.09
27
4G
5. Install the hydraulic pipes.
6. Install the tie rod end boot.
[Notice]
Apply grease into the ball joint of tie rod end and the boot.
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