SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 347
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
16
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Clutch Pedal
1. Remove the snap pin from master cylinder push rod and
remove the clevis pin from pedal.
2. Remove the turnover spring.
3. Unscrew the fulcrum bolt and remove the clutch pedal
from bracket
4. Unscrew the bolts and remove the master cylinder.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
17
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
Installation notice
1. Install in the reverse order of removal. Adjust pedal stroke
after installation.
5. Unscrew the mounting bolts and remove the clutch pedal
bracket.
Inspection and adjustment
1. Pedal Stroke (A)
3. Pedal Free Play (E).
4. Check the fulcrum bolt and the bushing for wear, the
pedal for bending and the spring for damage.
2. Pedal Height (B)
Free play
5 ~ 10 mm
Height (from carpet)
192 ± 5 mm
Maximum pedal stroke
158 mm
Description
Fulcrum bolt/nut
Bracket mounting bolt
Stopper bolt
Tightening Torque
16 ~ 22 Nm
8 ~ 18 Nm
16 ~ 22 Nm
[Notice]
To adjust the pedal free play, loosen the lock nut (F) of the
master cylinder and turn the push rod until the free play is
correct.
[Notice]
To adjust the pedal stroke, loosen the lock nut (C) of the
stopper bolt (D) and turn the stopper bolt until the stroke is
correct. After adjustment, tighten the lock nut.
[Notice]
1. Apply long-life grease (T/M DBL 6611.00) to the connections.
2. Remove foreign materials.
3. Keep the tightening torque.
4. Replace the bushings with new ones.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
18
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
2. INSPECTION
Concentric Slave Cylinder
• Check any heat damage, abnormal noise, poor rotation
and wear of the concentric slave cylinder bearing.
Clutch Cover Assembly
• Check the diaphragm spring tip for wear and height
unevenness.
Unevenness limit
0.8 mm
• Check the pressure plate surface for wear, crack and
discoloration.
• Check the strap plate rivet for looseness and replace if
necessary.
Clutch Disc
• Check the facing for rivet looseness, sticks, oil and grease.
• Measure the rivet head depth. If out of limit, replace the
disc.
Wear limit
0.3 mm
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
18
CLUTCH ASSEMBLY
STAVIC - 2004.09
4C
2. INSPECTION
Concentric Slave Cylinder
• Check any heat damage, abnormal noise, poor rotation
and wear of the concentric slave cylinder bearing.
Clutch Cover Assembly
• Check the diaphragm spring tip for wear and height
unevenness.
Unevenness limit
0.8 mm
• Check the pressure plate surface for wear, crack and
discoloration.
• Check the strap plate rivet for looseness and replace if
necessary.
Clutch Disc
• Check the facing for rivet looseness, sticks, oil and grease.
• Measure the rivet head depth. If out of limit, replace the
disc.
Wear limit
0.3 mm
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