SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 338
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
50
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
10. Measure the clearance between blocking ring and speed
gear.
• New 1/2 gear blocking ring: 1.1 ~ 1.5 mm
• New 3/4 gear blocking ring: 1.1 ~ 1.5 mm
11. Check the speed gear clutch and synchronizer sleeve
for damage in teeth surface.
12. Check the engagement of synchronizer sleeve and speed
gear clutch.
9. Check the conditions of each synchronizer sleeve and
hub.
• Engagement of hub and sleeve
• Wear on cone clutch surface in blocking ring (brass)
engaging the gears
[Notice]
If the clearance is excessive, replace it with new one. Otherwise,
it may cause the missing or breakage of the gears.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
51
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
4. REASSEMBLY
2. Install the 2nd gear and synchronizer outer ring,
intermediate cone and inner ring in regular sequence.
3. Insert three keys into 1/2 synchronizer hub and double
synchronizer sleeve. Install the synchronizer spring in
offset so that it should not be missed out.
Groove
No step
1. Install the 2nd gear needle bearing.
[Notice]
The 1st/2nd/3rd gear needle bearings have one bearing row
and the sizes of them are same. The reverse needle bearing
has two bearing rows. The 5th needle bearing is smaller than
others and consists of two bearings.
[Notice]
1/2 gear double synchronizer sleeve doesn’t have a step at
edge, however, 3/4 and 5/R gears have it.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
52
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
5. Install the synchronizer outer ring, intermediate cone and
inner ring in regular sequence.
4. Install the 1/2 synchronizer hub and double synchronizer
sleeve into the output shaft by using a press.
6. Install the 1st gear.
7. Install the 1st gear needle bearing.
[Notice]
Make sure that the hub groove faces to 2nd gear. Align the
synchronizer key and the synchronizer ring groove in 2nd
gear.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
53
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
9. Install the main taper roller bearing by using a press.
8. Install the 1st gear inner race by using a press.
10. Install the reverse fear inner race by using a press.
11. Place the output shaft assembly with the 1st gear facing
downward and install the 3rd gear.
[Notice]
The 1st inner race doesn’t have a step at edge.
[Notice]
The reverse gear inner race has a step at edge.
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